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界面元素富集对镁/钢异种金属搅拌摩擦焊接头组织与性能的影响

Effect of interfacial element enrichment on microstructure and mechanical properties of friction stir welded Mg-Steel joint

  • 摘要: 随着装备轻量化要求不断提高,镁合金应用日趋广泛,而其与传统钢铁材料的连接必不可少. 然而,Mg和Fe之间几乎不固溶又不反应,无法形成金属间化合物(intermetallic compounds, IMCs)实现界面冶金结合. 文中采用搅拌摩擦焊(friction stir welding, FSW)工艺对厚度为3 mm 的AZ31镁合金与Q235钢进行焊接,通过加入AZ61镁合金中间层的方式增加镁/钢界面处Al元素的富集,研究了界面处Al元素富集对接头组织与力学性能的影响. 结果表明,焊缝表面成形良好,镁合金中的铝元素在界面富集,随Al元素含量的增多,界面处Al与Fe反应生IMCs,镁/钢之间的结合强度增加,FSW接头抗拉强度提升33%,达到192 MPa,断后伸长率从2.8%提升至3.1%. 文中提出了一种促进镁/钢异种金属FSW界面结合、提高接头性能的有效方法,对拓宽镁合金的应用具有理论和工程价值.

     

    Abstract: Mg alloys have been applied more widely as the progressively increased lightweight requirement of the equipment, and it is essential for the dissimilar joining between Mg alloys and steels. However, almost no solid solution and no reaction can be obtained between Mg and Fe, so the interfacial metallurgical bonding cannot be achieved due to the lack of Mg-Fe intermetallic compounds (IMCs). In this study, AZ31 Mg alloy and Q235 steel plates with 3 mm thickness were friction stir welded (FSWed) by adding the AZ61 Mg alloy interlayer to improve the enrichment of the Al element on the Mg-steel interface, and the effect of interfacial element enrichment on microstructure and mechanical properties of FSW joint was investigated. Experimental results show that good welding surface was obtained and Al element enriched at the interface, IMCs formed at the interface from the Al-Fe reaction as increasing the Al content and the bonding strength was improved between the Mg and steel. The tensile strength of FSW joint increased to 192 MPa with an increment rate of 33%, and the elongation increased from 2.8% to 3.1%. This study proposes an effective method to enhance the interfacial bonding and improve mechanical performance of FSW Mg/steel dissimilar joints, which has significant theoretical and engineering values in broadening the application of Mg alloys.

     

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