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严苛服役环境下焊接材料设计研究进展

Research progress on design of welding materials for harsh service environments

  • 摘要: 严苛服役环境下,焊接材料设计重点已由单一强韧匹配逐渐转向长期服役可靠性.因此,对焊缝金属成分稳定性、组织均匀性和接头局部性能提出了更高要求.围绕低温深冷、含氢腐蚀、核电和高温等典型环境,综述了焊材成分、母材稀释、凝固偏析、夹杂物与析出相对焊缝组织和服役性能的影响,分析了不同失效模式下焊接材料的设计思路.现有研究表明,低温深冷焊材应重点控制相稳定性和接头局部低温韧性;耐腐蚀及抗氢焊材需兼顾服役表层有效成分、电化学相容性和氢损伤敏感性;核电及高温焊材则应关注辐照脆化、环境开裂、持久强度退化和高温裂纹敏感性.严苛环境焊材设计应建立成分、组织、缺陷与服役性能之间的关联,并从制造态评价进一步延伸至长期服役可靠性评价.文章可为高可靠焊接结构用焊接材料开发与评价提供参考.

     

    Abstract: Under harsh service environments, the focus of welding material design has gradually shifted from simple strength and toughness matching to long-term service reliability. Therefore, higher requirements are placed on the compositional stability of weld metals, microstructural uniformity, and local joint performance. Focusing on typical environments such as low-temperature and cryogenic conditions, hydrogen-containing corrosion, nuclear power, and high temperature, the effects of welding material composition, base metal dilution, solidification segregation, inclusions, and precipitates on weld microstructure and service performance were reviewed, and the design ideas of welding materials under different failure modes were analyzed. Current studies indicate that welding materials for low-temperature and cryogenic service should focus on phase stability and local low-temperature toughness of joints; corrosion-resistant and hydrogen-resistant welding materials should consider the effective composition of the service surface, electrochemical compatibility, and hydrogen damage susceptibility; welding materials for nuclear power and high-temperature service should focus on irradiation embrittlement, environmental cracking, creep strength degradation, and high-temperature cracking susceptibility. Welding material design for harsh environments should establish the relationship among composition, microstructure, defects, and service performance, and extend from manufacturing state evaluation to long-term service reliability assessment. This review can provide a reference for the development and evaluation of welding materials for highly reliable welded structures.

     

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