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S32101双相不锈钢坡口局部干法水下激光焊工艺及性能

Analysis of process and properties of local dry underwater laser welding for S32101 duplex stainless steel grooves

  • 摘要: 为了高质量修复乏燃料池裂纹,解决水下坡口排水难问题,采用大流量排水、坡口通气及坡口同步吹气三种排水工艺进行S32101双相不锈钢U形坡口水下激光焊优化试验. 结果表明,同步吹气排水工艺最优,其焊接熔合线清晰,无未熔合及气孔缺陷. 微观组织主要由晶内奥氏体和晶界奥氏体组成,受多重热循环影响,填充区和打底区析出了二次奥氏体,打底区可见等轴铁素体. 接头横向硬度呈双驼峰状,焊缝平均硬度比母材高33 HV,纵向呈台阶状,最高硬度331.1 HV出现在第3填充层激光重熔区. 在20 ℃和130 ℃拉伸测试中,试样均在母材断裂,接头拉伸性能优于母材;在−60 ~ 25 ℃冲击试验中,试样冲击吸收能量均大于6 J;分别对晶间腐蚀前后的试样进行弯曲,均未发现裂纹,弯曲和耐晶间腐蚀性能合格. 该工艺下焊接接头各项性能符合核电站乏燃料池建设施工标准.

     

    Abstract: To achieve high-quality crack repair in spent fuel pools and address the difficulty of water drainage from underwater grooves, optimization experiments for the underwater laser welding of S32101 duplex stainless steel U-shaped grooves were conducted using three drainage processes: high-flow drainage, groove gas purging, and synchronous groove gas purging. The results indicate that the synchronous groove gas purging drainage process is the optimal approach. The resulting welded joint exhibits a distinct fusion line and is free from lack-of-fusion and porosity defects. The microstructure primarily consists of intragranular austenite and grain boundary austenite. Under the influence of multiple thermal cycles, secondary austenite precipitates in the filling and root zones, and equiaxed ferrite is observed in the root zone. The transverse hardness profile of the joint displays a double-hump shape, and the average hardness of the weld is 33 HV higher than that of the base metal. The longitudinal hardness profile shows a step-like distribution, with a peak hardness of 331.1 HV appearing in the laser remelting zone of the 3rd filling layer. In the tensile tests conducted at 20 ℃and 130 °C, all specimens fracture in the base metal, demonstrating that the tensile properties of the joint surpass those of the base metal. In the impact tests conducted from −60 ℃to 25 °C, the absorbed impact energy of all specimens exceeds 6 J. Bending tests performed on the specimens before and after the intergranular corrosion test reveal no cracks, indicating that the bending and intergranular corrosion resistance properties are qualified. The comprehensive properties of the welded joint under this process meet the construction standards for spent fuel pools of nuclear power plants.

     

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