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工艺参数对高压干法GMAW焊X65管线钢接头组织及耐蚀性的影响

Effect of welding parameters on microstructure and corrosion resistance of X65 pipeline steel welded joints by hyperbaric dry GMAW

  • 摘要: 焊接是保障海洋装备与海底管线建造及全生命周期运维的核心工艺,然而焊接接头长期处于严苛的海水环境中,其组织和性能的优劣直接决定了海洋工程结构的服役安全.文中研究了工艺参数对X65管线钢高压干法熔化极气体保护焊(gas metal arc welding,GMAW)接头组织演化与腐蚀行为的影响规律.通过系统调控环境压力、焊接电流及电弧电压,综合运用金相分析、电化学测试及浸泡腐蚀等,表征了焊缝区的微观组织形貌、腐蚀均匀性及宏观服役性能.结果表明,各工艺参数下焊缝组织均以针状铁素体和板条状铁素体为主,未发生相变类型的改变;热输入和环境压力升高会优化组织均匀性或细化组织,进而降低电化学反应活性,增强接头耐蚀性能.环境压力由0.1 MPa升至2.0 MPa时,自腐蚀电流密度降低约6.13 × 10−8 A/cm2,阻抗谱容抗弧半径增加388.79 Ω·cm2,最大腐蚀深度降低约 62.9%,浸泡末期腐蚀速率降至约0.15 mm/a;在电流及电弧电压单因素试验中,195 A和28.0 V条件下的自腐蚀电流密度分别为8.473 × 10−7 A/cm2和9.384 × 10−7 A/cm2,均表现出较优的耐蚀性.

     

    Abstract: Welding is a core process ensuring the construction and full life-cycle operation of marine equipment and subsea pipelines; however, welded joints are exposed to harsh seawater environments for long periods, and their microstructures and properties directly determine the service safety of marine engineering structures. The effects of process parameters such as current on the microstructural evolution and corrosion behavior of X65 pipeline steel welded joints fabricated by hyperbaric dry gas metal arc welding (GMAW) were investigated. By systematically regulating ambient pressure, welding current, and welding voltage, the microstructural morphology, corrosion uniformity, and macroscopic service performance of the weld zone were comprehensively characterized using metallographic analysis, electrochemical testing, and immersion corrosion tests. The results indicate that the weld microstructures under various process parameters are mainly composed of acicular ferrite and lath ferrite, without changes in the phase transformation type. Elevated heat input and increased ambient pressure optimize structural uniformity or refine microstructures, thereby reducing electrochemical reactivity and enhancing the corrosion resistance of joints. When the ambient pressure increases from 0.1 MPa to 2.0 MPa, there is a decrease of approximately 6.13 × 10−8 A/cm2 in corrosion current density, an increase of 388.79 Ω·cm2 in the capacitive loop radius of impedance spectra, a reduction of approximately 62.9% in maximum corrosion depth, and a drop to approximately 0.15 mm/a in the corrosion rate at the end of immersion. In the single-factor tests of current and voltage, the corrosion current densities at 195 A and 28.0 V are 8.473 × 10−7 A/cm2 and 9.384 × 10−7 A/cm2, respectively, both exhibiting superior corrosion resistance.

     

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