高级检索

星载CLCC器件钎焊接头多工况可靠性设计优化

Optimization design of solder joints in spaceborne clcc devices considering multi-condition service reliability

  • 摘要: 针对星载CLCC器件钎焊接头在真空热循环、随机振动和冲击等多工况服役环境下易产生局部危险响应的问题,建立了CLCC器件—钎焊接头—PCB组件有限元模型,分析了不同工况下钎焊接头的响应特征.选取钎焊爬锡高度、接头托起高度、焊盘尺寸、PCB厚度和器件布置位置等参数作为设计变量,采用拉丁超立方采样构建多工况有限元样本库,并通过候选代理模型预测性能评价择优选取GPR模型,实现结构参数到真空热循环PEEQ、随机振动Mises应力和冲击Mises应力的快速预测.在此基础上,结合NSGA-II多目标优化算法获得兼顾多工况可靠性的结构参数组合,并通过有限元复算验证优化效果. 结果表明,优化后真空热循环PEEQ、随机振动Mises应力和冲击Mises应力分别降低48.31%,35.74%和13.92%. 所提出方法能够有效降低星载CLCC器件钎焊接头的多工况危险响应,可为复杂服役环境下电子封装钎焊接头的可靠性设计提供参考.

     

    Abstract: To address the local critical responses of solder joints in spaceborne ceramic leadless chip carrier (CLCC) devices under multi-condition service environments, including vacuum thermal cycling, random vibration and shock loading, a finite element model of the CLCC device–solder joint–PCB assembly was established. The response characteristics of the solder joints under different service conditions were analyzed. Solder climbing height, stand-off height, pad dimensions, PCB thickness and device placement were selected as design variables. A multi-condition finite element dataset was constructed using Latin hypercube sampling. Candidate surrogate models were evaluated, and the Gaussian process regression (GPR) model was selected to rapidly predict the thermal cycling PEEQ, random vibration Mises stress and shock Mises stress. Based on the selected surrogate model, the NSGA-II multi-objective optimization algorithm was used to obtain structural parameter combinations considering multi-condition reliability, and the optimization results were verified by finite element recalculation. The results show that the optimized design reduces the thermal cycling PEEQ, random vibration Mises stress and shock Mises stress by 48.31%, 35.74% and 13.92%, respectively. The proposed method can effectively reduce the critical responses of CLCC solder joints under multi-condition service environments and provide a reference for reliability-oriented design of electronic packaging solder joints.

     

/

返回文章
返回