高级检索

基于迁移学习的水下高压干法GMAW熔透质量预测方法

Transfer learning-based prediction method for penetration quality in underwater hyperbari c dry GMAW

  • 摘要: 针对水下高压干法熔化极气体保护焊(gas metal arc welding,GMAW)高压样本获取困难及常压模型跨压强识别能力不足的问题,提出一种基于迁移学习的熔透质量预测方法.构建常压源域与高压目标域熔池图像数据集,建立未熔透、稳定熔透和过熔透3类状态判据;以ResNet-34为骨干网络,在Layer2与Layer4嵌入高效通道注意力机制(efficient channel attention,ECA)构建源域预测模型,并采用冻结浅层特征、微调Layer4和全连接层(fully connected layer,FC)的层级微调策略实现目标域特征校准.结果表明,常压源域模型直接用于0.5 MPa测试集时,识别准确率仅为45.04%,经层级微调后准确率提高至99.72%,精确率、召回率和F1值均超过99.7%,综合分类性能优异.可视化和小样本测试结果表明,该方法可改善高压目标域特征响应区域,提高有限样本条件下的分类稳定性.

     

    Abstract: To address the difficulty of acquiring high-pressure samples and the limited cross-pressure recognition capability of atmospheric-pressure models in underwater hyperbaric dry gas metal arc welding (GMAW), a transfer learning-based prediction method for penetration quality was proposed. Weld pool image datasets for the atmospheric-pressure source domain and the high-pressure target domain were constructed, and the criteria for three penetration states (lack of penetration, sound penetration, and excessive penetration) were established. ResNet-34 was used as the backbone network, and an efficient channel attention (ECA) module was embedded into Layer2 and Layer4 to construct the source-domain prediction model. A hierarchical fine-tuning strategy, involving freezing shallow features and fine-tuning Layer4 and the fully connected (FC) layer, was adopted to achieve target-domain feature calibration. The results indicate that when the atmospheric-pressure source-domain model is directly applied to the 0.5 MPa target-domain test set, the recognition accuracy is only 45.04%; after the hierarchical fine-tuning, the accuracy increases to 99.72%, and the precision, recall, and F1-score all exceed 99.7%, indicating excellent overall classification performance. Visualization and small-sample test results indicate that the proposed method can improve the feature response regions in the high-pressure target domain and enhance classification stability under limited-sample conditions.

     

/

返回文章
返回