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临氢环境下X60输氢管道环焊缝断裂行为及缺陷容限

Fracture behavior and flaw tolerance of X60 hydrogen transmission pipeline girth welds in hydrogen environments

  • 摘要: 为了建立不同氢压下X60输氢管道环焊缝失效评估与临界缺陷评价方法,采用全焊缝拉伸试验、断裂试验和断口形貌分析,研究10 MPa N2,1 MPa H2和10 MPa H2环境下接头的力学响应与断裂行为.基于断裂试验获得的J−R阻力曲线及弹塑性断裂参量,采用BS 7910 Option3构建不同氢压下的失效评估曲线,并分析临界断裂韧性KIC与临界缺陷尺寸a和2c之间的关系.结果表明:氢压升高对环焊缝强度影响较小,但显著削弱其塑性变形能力和裂纹扩展阻力.断裂模式由低氢压下的韧窝主导断裂逐步转变为高氢压下的准解理主导脆性断裂.相应地,失效评估曲线整体向失效区收缩,高氢压下环焊缝缺陷容限明显降低.该研究结果为输氢管道环焊缝缺陷验收的确定与完整性评价方法的建立提供了理论依据.

     

    Abstract: To establish a method for failure assessment and critical flaw evaluation of X60 hydrogen transmission pipeline girth welds under different hydrogen pressures, all-weld-metal tensile tests, fracture tests, and fracture-surface analyses were conducted to investigate the mechanical response and fracture behavior of the welded joints in 10 MPa N2, 1 MPa H2, and 10 MPa H2 environments. Based on the J–R resistance curves and elastic–plastic fracture parameters obtained from the fracture tests, failure assessment curves were constructed using BS 7910 Option 3, and the relationships between the critical fracture toughness KIC and the critical flaw dimensions a and 2c were analyzed. The results indicate that increasing hydrogen pressure has only a limited effect on the strength of the girth welds but significantly reduces their plastic deformation capacity and crack growth resistance. The fracture mode gradually changes from dimple-dominated fracture at low hydrogen pressure to quasi-cleavage-dominated brittle fracture at high hydrogen pressure. Correspondingly, the failure assessment curves contract toward the failure region, and the flaw tolerance of the girth welds decreases markedly under high hydrogen pressure. The results provide a theoretical basis for determining flaw acceptance criteria and establishing integrity assessment methods for hydrogen transmission pipeline girth welds.

     

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