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在热-力作用下焊缝金属的组织演化及失效机制

Microstructure evolution and failure mechanisms of weld metal under thermo-mechanical interaction

  • 摘要: 为了研究加氢反应器用2.25Cr1Mo0.25V钢焊接接头疲劳行为的差异,在450 ℃进行不同应变幅的低周疲劳试验,采用扫描电子显微镜和电子背散射衍射等手段表征微观结构,并揭示不同状态焊缝金属在热—力共同作用下微观结构演化及失效机制. 结果表明,在450 ℃循环加载的条件下,温度为合金元素提供了热能,而循环加载时的应力为合金元素扩散提供了相应的驱动力,使焊态试样中的粒状贝氏体完全转变为铁素体,而705 ℃ × 8 h焊后热处理试样,在450 ℃下促进了碳化物的析出. 试样中的亚稳相完全分解,碳化物沿着晶界生长并呈链状分布,导致晶界附近存在应力集中. 同时,在热-力耦合作用下促进了原子扩散与晶界迁移,导致低GOS(grain orientation spread)值的晶粒数量减少,晶粒取向分布趋于均匀,表现出较高的SF(schmidt factor)值. 随着循环次数的增加, AW(as-welded)试样的循环应力在0.6%和0.7%应变幅下出现迅速软化的现象,而PWHT试样的循环应力是平稳下降的.

     

    Abstract: To investigate the differences in fatigue behavior of welded joints of 2.25Cr1Mo0.25V steel for hydrogenation reactors, low-cycle fatigue tests were conducted at 450 °C under various strain amplitudes. Scanning electron microscopy and electron backscatter diffraction were used to characterize the microstructures, and the microstructure evolution and failure mechanisms of weld metal in different states under thermo-mechanical interaction were revealed. The results show that under the condition of cyclic loading at 450 °C, the temperature provides thermal energy for alloying elements, while the stress during cyclic loading supplies corresponding driving force for the diffusion of alloying elements. This causes the granular bainite in the as-welded (AW) specimen to completely transform into ferrite, whereas carbide precipitation is promoted at 450 °C for the specimen with post-weld heat treatment at 705 °C for 8 h. The metastable phases in the specimen completely decompose, and carbides grow along grain boundaries in a chain-like distribution, resulting in stress concentration near the grain boundaries. Meanwhile, under the thermo-mechanical coupling, atomic diffusion and grain boundary migration are promoted, leading to a decrease in the number of grains with low grain orientation spread (GOS) values, a more uniform distribution of grain orientation, and higher Schmidt factor (SF) values. As the number of cycles increases, the cyclic stress of the AW specimen shows a rapid softening phenomenon at strain amplitudes of 0.6% and 0.7%, while the cyclic stress of the PWHT specimen decreases steadily.

     

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