高级检索

增强数据驱动的激光-电弧复合焊工艺参数多目标优化

Enhanced data-driven multi-objective optimization of process parameters in laser-arc hybrid welding

  • 摘要: 针对小样本条件下船用薄钢板激光-电弧复合焊(laser-arc hybrid welding, LAHW)工艺参数优化效果不理想的问题,提出增强数据驱动的LAHW工艺参数多目标优化方法.基于正交试验获取必要的试验数据,以焊接速度、光丝间距、激光功率和送丝速度为优化变量,将焊接最大残余应力和变形角度作为优化目标.为建立工艺参数到优化目标的准确映射,引入基于多目标子堆栈策略的多模型集成(multi objective sub-stacking strategy-based multi-model ensemble, MOSSMME)预测方法,并通过生成对抗网络(generative adversarial networks, GANs)对原始数据进行增强,以提高预测模型的泛化性能.在此基础上,采用第二代非支配遗传算法(non-dominated sorting genetic algorithm-Ⅱ, NSGA-Ⅱ)对该多目标优化问题进行求解.最后,开展相关LAHW试验验证.结果表明,所提出的MOSSMME与GANs相结合的预测方法有效提高了小样本条件下的预测精度和鲁棒性,优化结果与试验的平均误差仅为3.72%,证明了所提增强数据驱动的多目标优化方法的可行性,对焊接工艺参数优化具有重要的借鉴价值.

     

    Abstract: To address the suboptimal process parameter optimization in laser-arc hybrid welding (LAHW) of marine thin steel plates under small-sample conditions, an enhanced data-driven multi-objective optimization method for LAHW process parameters is proposed. Necessary experimental data were acquired based on orthogonal tests, with welding speed, laser-arc distance, laser power, and wire feed speed serving as optimization variables, while maximum welding residual stress and deformation angle were designated as optimization objectives. To establish accurate mapping from process parameters to optimization objectives, a multi-objective sub-stacking strategy-based multi-model ensemble (MOSSMME) prediction method was introduced, and generative adversarial networks (GANs) were employed to augment the original data to enhance the generalization performance of the prediction model. On this basis, the second-generation non-dominated sorting genetic algorithm-Ⅱ (NSGA-Ⅱ) was adopted to solve this multi-objective optimization problem. Finally, relevant LAHW experiments were conducted for validation. The results demonstrate that the proposed prediction method combining MOSSMME and GANs effectively improves prediction accuracy and robustness under small-sample conditions; the average error between optimization results and experimental measurements is merely 3.72%, confirming the feasibility of the proposed enhanced data-driven multi-objective optimization method, which holds significant reference value for the optimization of welding process parameters.

     

/

返回文章
返回