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基于逆运动学的双臂类人焊接机器人

Dual-arm humanoid welding robot based on inverse kinematics

  • 摘要: 为克服传统单臂焊接机器人在复杂姿态与多变轨迹作业适应能力方面的局限性,文中提出一种双臂类人焊接机器人系统.该系统能够执行类似焊工的操作,其左臂用于递送焊丝、右臂执行焊接操作;采用基于逆运动学的控制策略实现拟人化运动,防止因极端关节构型引起的碰撞;根据人工输入的焊缝起止位置与预设工具姿态,提出基于阻尼最小二乘的关节构型方法,并生成双臂运动轨迹.在固定工件及预设工艺参数条件下,开展304不锈钢平焊、对接焊和补片焊试验,以及Q355钢平焊试验.试验验证了所构建系统执行预设轨迹下双臂协同钨极惰性气体保护焊(tungsten inert gas welding,TIG)焊接任务的可行性,结果表明,在所列12组目标位姿下,逆运动学求解的平均位置残差范数为0.091 mm.为使用类人焊接机器人推进焊接智能化提供可借鉴的科学方法和技术途径.

     

    Abstract: To overcome the limitations of traditional single-arm welding robots in adapting to complex postures and variable-trajectory operations, a dual-arm humanoid welding robot system was proposed. This system can perform welder-like operations, with its left arm delivering welding wire and its right arm performing the welding operation. A control strategy based on inverse kinematics was adopted to achieve anthropomorphic motion and prevent collisions caused by extreme joint configurations. Based on manually input weld start and end positions and preset tool poses, a joint configuration method based on damped least squares was proposed, and dual-arm motion trajectories were generated. Experiments involving flat welding, butt welding, and patch welding of 304 stainless steel, as well as flat welding of Q355 steel, were conducted under the conditions of fixed workpieces and preset process parameters. The feasibility of the developed system in performing dual-arm collaborative tungsten inert gas (TIG) welding tasks along preset trajectories was verified by the experiments. The results indicate that, for the 12 sets of target poses listed, the average norm of the position residual obtained from the inverse kinematics solution is 0.091 mm. This provides a viable scientific method and technical approach for advancing welding intelligence through the use of humanoid welding robots.

     

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