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不同Mg含量的新型高强Al-Mg-Zn合金TIG焊接接头组织性能

Microstructure and properties of TIG welded joints in novel high-strength Al-Mg-Zn alloys with different Mg contents

  • 摘要: 为揭示Mg含量对Al-Mg-Zn合金钨极惰性气体保护电弧焊(tungsten inert gas arc welding, TIG)接头组织与性能的影响规律,选取Al-7Mg-3Zn、Al-8.5Mg-3Zn和Al-10Mg-3Zn合金进行TIG焊接,结合SEM、EDS、EBSD等表征手段,对焊缝微观组织、晶体学特征及接头力学性能进行对比分析.结果表明,随着Mg含量增加,焊缝第二相发生显著演化:Al6Mn由粗大块状逐渐细化并弥散分布,而Al-Mg-Zn共晶相逐渐粗化且沿晶界呈连续分布.EBSD表征结果显示,3种焊缝均为等轴晶且织构较弱,其中8.5Mg焊缝晶粒最细(约13.8 μm)且应变分布更均匀;10Mg焊缝晶粒显著粗化(约25.6 μm),低角度晶界比例升高,且沿连续第二相及晶界出现局部应变集中.在力学性能方面,接头力学性能随Mg含量增加呈先增大后减小趋势,8.5Mg接头抗拉强度最高(304.16 MPa)且强塑性匹配最佳;10Mg接头强度降至242.74 MPa,并表现出明显脆化倾向,表明过高Mg含量会削弱焊接接头综合性能.

     

    Abstract: To investigate the influence of Mg content on the microstructure and properties of tungsten inert gas arc welding (TIG) joints in Al-Mg-Zn alloys, three alloys, namely Al-7Mg-3Zn, Al-8.5Mg-3Zn, and Al-10Mg-3Zn, were selected for TIG welding, and the weld microstructure, crystallographic features, and mechanical properties of the joints were comparatively analyzed by combining characterization methods such as SEM, EDS, and EBSD. Results indicate that with the increase of Mg content, the second phase in the weld undergoes a significant evolution: Al6Mn gradually refines from coarse blocks and disperses, while the Al-Mg-Zn eutectic phase gradually coarsens and is distributed continuously along the grain boundaries. EBSD characterization results show that all three welds are composed of equiaxed grains with weak textures. The 8.5Mg weld has the finest grain size (approximately 13.8 μm) and a more uniform strain distribution; the 10Mg weld exhibits significantly coarsened grains (approximately 25.6 μm), an increased proportion of low-angle grain boundaries, and localized strain concentration along the continuous second phase and grain boundaries. In terms of mechanical properties, the mechanical properties of the joints first increase and then decrease with the increase of Mg content. The 8.5Mg joint has the highest tensile strength (304.16 MPa) and the best match of strength and ductility; the strength of the 10Mg joint decreases to 242.74 MPa, and it shows a clear embrittlement tendency, which indicates that an excessively high Mg content weakens the comprehensive properties of the welded joint.

     

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