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融合多尺度边缘与混合注意力的焊缝缺陷智能检测算法

Intelligent detection algorithm for weld defects fusing multi-scale edges and hybrid attention

  • 摘要: 针对机器人焊接中缺陷微小及背景干扰强等挑战,文中提出一种融合多尺度边缘与混合注意力的机器人焊接信息采集平台缺陷智能检测算法. 首先,设计多尺度边缘增强模块突破卷积感受野局限,强化气孔与焊瘤等多尺度不规则缺陷的几何轮廓感知. 其次,引入局部–全局通道注意力机制,融合局部敏锐度与全局上下文视野,动态过滤强反光与复杂金属纹理等背景噪声,获取高信噪比特征. 最后,构建轻量化共享卷积检测头,采用组归一化与权重共享策略,在消除批量大小依赖时大幅削减计算冗余. 测试表明,相较于基线模型,本算法参数量降低6.6%,平均精度提升3.9%达到63.7%,推理速度达135.5帧/s. 热力图可视化分析证实,网络高响应区精准收敛于微弱目标本体及其几何边缘,从源头成功抑制了无效背景激活. 该方法在精度、时效与复杂度间取得优异平衡,满足高可靠识别需求.

     

    Abstract: In view of challenges such as minute defects and strong background interference in robotic welding, an intelligent defect detection algorithm fusing multi-scale edges and hybrid attention was proposed for the robotic welding information collection platform. First, a multi-scale edge enhancement module was designed to break through the limitations of the convolutional receptive field, strengthening the geometric contour perception of multi-scale irregular defects such as porosity and weld nodules. Second, a local-global channel attention mechanism was introduced to integrate local acuity with global contextual vision, dynamically filtering out background noise such as strong reflections and complex metal textures to acquire features with a high signal-to-noise ratio. Finally, a lightweight shared convolutional detection head was constructed, and by adopting group normalization and weight-sharing strategies, computational redundancy was substantially reduced while eliminating batch-size dependency. Tests indicate that compared with the baseline model, the number of parameters of the proposed algorithm is reduced by 6.6%; the mean average precision increases by 3.9% to reach 63.7%, and the inference speed reaches 135.5 frames per second. Heatmap visualization analysis confirms that the high-response areas of the network accurately converge on the faint targets and their geometric edges, successfully suppressing invalid background activations from the source. The proposed method achieves an excellent balance among precision, timeliness, and complexity, fulfilling the demand for highly reliable recognition.

     

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