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基于内在外源引导反向蒸馏无监督学习的钢管焊缝缺陷检测

Unsupervised steel pipe weld defect detection based on internal and external guided reverse distillation

  • 摘要: 基于射线图像的无损检测是焊缝钢管质量控制的关键.但缺陷标注成本高且难应对未知缺陷制约了有监督方法.现有无监督焊缝射线缺陷检测方法多依赖重建误差或单一特征分布建模,在复杂背景和弱对比微小缺陷场景下仍易产生误检与漏检.为此,文中提出一种基于内在外源引导的反向蒸馏无监督钢管焊缝射线缺陷检测方法.以反向蒸馏框架为基础,引入内在外源引导机制作为可学习的原型,从样本内部与样本之间两个层面对特征分布施加结构化约束,增强局部异常与上下文的差异性,从而提升复杂背景下微小缺陷的判别能力.试验结果表明,与主流无监督异常检测方法相比,所提出方法取得了更优结果,为钢管焊缝射线检测的自动化与智能化提供了具有工程应用价值的解决方案.

     

    Abstract: Non-destructive testing based on radiographic images is the key to the quality control of welded steel pipes. However, high annotation costs and the difficulty in dealing with unknown defects limit supervised methods. Existing unsupervised radiographic defect detection methods for welds mostly rely on reconstruction errors or single-feature distribution modeling, and they are still prone to false and missed detections under complex backgrounds and low-contrast subtle defect scenarios. Therefore, an unsupervised radiographic defect detection method for steel pipe welds based on intra- and inter-guided reverse distillation was proposed. Based on the reverse distillation framework, an intra- and inter-guided mechanism was introduced as a learnable prototype. Structured constraints were applied to the feature distribution from two levels of intra-sample and inter-sample to enhance the difference between local anomalies and contexts, thereby improving the discrimination ability for subtle defects under complex backgrounds. Experimental results indicate that compared with mainstream unsupervised anomaly detection methods, the proposed method achieves better results, and it provides a solution with engineering application value for the automation and intelligence of radiographic inspection for steel pipe welds.

     

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