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基于第一性原理的银钎料/氧化铝陶瓷界面行为分析

First-principles analysis of interfacial behavior between silver-based filler metal and alumina ceramic

  • 摘要: 针对氧化铝陶瓷与金属之间形成高强度可靠连接受制约,使其在电子封装、能源电力与航空航天等领域的应用成为关键瓶颈的问题. 采用第一性原理的计算方法,系统研究了Ag(111)/Al2O3(0001)界面结合特性及Ti,Zr,V和Hf四种活性元素的掺杂行为. 结果表明,7层Ag(111)表面与11层Al2O3(0001)构建的界面模型最稳定,晶格失配度为3.38%.黏附功计算发现,O终端界面的结合强度显著高于Al终端界面,掺杂活性元素后界面黏附功均明显提升,活性顺序由大到小依次为Ti—V—Zr—Hf. 电子结构分析发现,活性元素与O原子之间发生明显的电荷转移,形成强共价-离子混合键,其p和d轨道与O的s和p轨道发生强烈杂化,提升了银钎料与Al2O3界面结合性能. 文中研究为银基活性钎料优化陶瓷/金属异质连接界面提供理论依据.

     

    Abstract: To address the problem that the formation of high-strength and reliable joints between alumina ceramics and metals is restricted, which becomes a key bottleneck for their applications in fields such as electronic packaging, energy and power, and aerospace, the interfacial bonding characteristics of Ag(111)/Al2O3(0001) and the doping behaviors of four active elements, Ti, Zr, V, and Hf, were systematically investigated using a first-principles calculation method. The results indicate that an interface model constructed with a seven-layer Ag(111) surface and an eleven-layer Al2O3(0001) surface is the most stable, with a lattice mismatch of 3.38%. The adhesion work calculations reveal that the bonding strength of the O-terminated interface is significantly higher than that of the Al-terminated interface; after doping with active elements, the interfacial adhesion work is notably enhanced, with the activity order of Ti—V—Zr—Hf Hf. Electronic structure analysis indicates that significant charge transfer occurs between the active elements and O atoms, forming strong covalent–ionic hybrid bonds; the p and d orbitals of the active elements strongly hybridize with the s and p orbitals of O, thereby improving the bonding performance at the interface between the silver-based filler metal and Al2O3. This study provides a theoretical basis for optimizing the interface of ceramic/metal heterogeneous joints using silver-based active filler metals.

     

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