高级检索

水下湿法焊接修复堆焊层组织与耐磨性能分析

Analysis of microstructure and wear resistance of surfacing layers in underwater wet welding repairs

  • 摘要: 海洋与水工金属关键结构长期服役于磨损环境,易发生损伤,严重时将诱发结构安全风险.目前针对水下修复焊条堆焊层耐磨性能及其磨损机制的系统研究仍相对不足.文中设计两种水下修复焊条,进行水下多层多道堆焊试验.获得堆焊层的微观组织、显微硬度及耐磨性能.结果表明,堆焊层顶层与中层主要由板条马氏体与柱状δ铁素体组成,底层受到堆焊热循环与散热速度变化的作用,形成以回火马氏体为主的组织.引入稀土后,δ铁素体显著细化并趋于离散,板条马氏体在δ铁素体晶界处形核增多且分布更均匀,使硬度更高,耐磨性能提升.其磨损形貌的沟槽更浅、剥落与裂纹尺寸显著减小.平均摩擦系数降低了34.8%,磨损率降低27.5%.磨损机制以氧化磨损为主,并伴随有轻微的磨粒磨损与疲劳磨损.研究为水下修复焊条的材料设计与水下堆焊修复工艺优化提供了试验依据与机理支撑.

     

    Abstract: Key metallic structures in marine and hydraulic engineering are prone to damage when serving in abrasive environments for a long time, which may lead to structural safety risks in severe cases. However, systematic research on the wear resistance and wear mechanism of surfacing layers of underwater repair electrodes is still relatively insufficient. Two types of underwater repair electrodes were designed, and multi-layer and multi-pass underwater surfacing tests were conducted. The microstructure, microhardness, and wear resistance of the surfacing layers were obtained. The results indicate that the top and middle layers are mainly composed of lath martensite and columnar δ-ferrite, while the bottom layer, affected by the welding thermal cycle and the change in cooling rate, forms a microstructure dominated by tempered martensite. After the introduction of rare earth elements, the δ-ferrite is significantly refined and tends to be dispersed. The nucleation of lath martensite at the δ-ferrite grain boundaries increases and is more uniformly distributed, resulting in higher hardness and improved wear resistance. The grooves in the wear morphology are shallower, and the sizes of spalling and cracks are significantly reduced. The average friction coefficient is reduced by 34.8%, and the wear rate is reduced by 27.5%. The wear mechanism is mainly oxidative wear, accompanied by slight abrasive wear and fatigue wear. This study provides experimental basis and mechanism support for the material design of underwater repair electrodes and the optimization of underwater surfacing repair processes.

     

/

返回文章
返回