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CrN颗粒增强增材制造Inconel 625合金微观组织和高温氧化行为演变分析

Evolution of microstructure and high-temperature oxidation behavior of inconel 625 alloy additive manufactured reinforced with CrN particles

  • 摘要: 为系统阐明CrN颗粒对Inconel 625(IN625)沉积层微观组织调控及高温抗氧化行为的协同作用机制,采用电弧定向能量沉积技术(directed energy deposition-Arc,DED-Arc)制备了IN625及其IN625/CrN复合沉积层,系统研究了CrN颗粒对材料微观组织与高温氧化行为的影响规律.结果表明,CrN的引入促进氮化物/碳氮化物析出,这些相作为异质形核位点显著细化γ-Ni基体晶粒,并使Laves相由连续爪状转变为离散分布.在1 100 ℃氧化试验中,IN625/CrN表现出优异抗氧化性能,其质量增重较IN625降低92.1%,氧化速率常数下降64.8%.机理分析表明,CrN通过晶粒细化促进Cr扩散并形成致密Cr2O3保护层,同时抑制Ni、Fe外扩散,减少非保护性氧化物生成,从而提高氧化膜附着性并抑制剥落.研究结果表明,CrN颗粒能够显著改善IN625沉积层的组织与抗高温氧化性能.

     

    Abstract: To systematically elucidate the synergistic mechanisms of CrN particles on microstructure regulation and high-temperature oxidation behavior of Inconel 625 (IN625) deposits, IN625 and IN625/CrN composite deposits were fabricated using directed energy deposition-arc (DED-Arc), and the effects of CrN particles on microstructure evolution and high-temperature oxidation behavior were systematically investigated. The results indicate that the introduction of CrN promotes the precipitation of nitrides/carbonitrides, which act as heterogeneous nucleation sites to significantly refine the γ-Ni matrix grains and transform the Laves phase from a continuous interdendritic network into a discrete distribution. During oxidation at 1100 ℃, the IN625/CrN composite exhibited superior oxidation resistance, with the mass gain reduced by 92.1% and the oxidation rate constant decreased by 64.8% compared with IN625. Mechanism analysis reveals that CrN facilitates Cr diffusion through grain refinement, leading to the formation of a dense Cr2O3 protective layer, while simultaneously suppressing the outward diffusion of Ni and Fe and reducing the formation of non-protective oxides. As a result, the adhesion of the oxide scale is improved and spallation is effectively inhibited. These findings demonstrate that the incorporation of CrN particles can significantly enhance the microstructure and high-temperature oxidation resistance of IN625 deposits.

     

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