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银纳米线气凝胶复合钎料基限域软钎焊互连技术

Confined soft soldering interconnection technology based on silver nanowire aerogel composite solder

  • 摘要: 为了满足高集成度多功能通信、机械及航空航天领域快速发展下高精度、大尺寸构件封装与互连的迫切需求,解决传统热压钎焊工艺中,因重力与焊接压力协同作用导致的钎料外溢问题,采用由银纳米线气凝胶与SAC305钎料构成的复合钎料预成形焊片,实现钎料限域与精准互连,并系统研究了其界面冶金反应及限域润湿机理.结果表明,银纳米线气凝胶凭借其高度交联的纳米银线网络结构,兼具优异的结构柔性和液态钎料吸收能力,在有效实现钎料空间限域的同时,未对钎料/基板间界面反应产生抑制.使用该预成形焊片后,即使在10 MPa焊接压力下,仍能有效阻止钎料外溢.此外,该压力下焊点剪切强度较传统无压SAC305焊点提升92.7%,其主要强化机制为第二相强化.研究提出的复合钎料结构为解决钎料高压失控外溢问题提供了新思路,对推动大尺寸电子器件与系统的精密集成具有积极意义.

     

    Abstract: To meet the urgent demand for the packaging and interconnection of high-precision and large-size components driven by the rapid development of highly integrated and multifunctional communication, mechanical, and aerospace fields, and to solve the solder overflow problem in conventional thermocompression soldering processes caused by the synergistic effect of gravity and welding pressure, a composite solder preform composed of silver nanowire aerogel and SAC305 solder was adopted to achieve solder confinement and precise interconnection, and its interfacial metallurgical reactions and confined wetting mechanism were systematically investigated. The results indicate that the silver nanowire aerogel, owing to its highly cross-linked silver nanowire network structure, exhibits both excellent structural flexibility and liquid solder absorption capability and does not inhibit the interfacial reaction between the solder and the substrate while effectively achieving the spatial confinement of the solder. After using the preform, solder overflow is effectively prevented even under a welding pressure of 10 MPa. Moreover, the shear strength of the solder joints under this pressure increases by 92.7% compared with that of conventional pressureless SAC305 solder joints, and its main strengthening mechanism is second-phase strengthening. The composite solder structure proposed in this study provides a new idea for solving the problem of uncontrolled solder overflow under high pressure and has positive significance for promoting the precise integration of large-scale electronic devices and systems.

     

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