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基于深度学习的增材制造成形件三维形貌测量

Deep learning-based three-dimensional topography measurement of additively manufactured components

  • 摘要: 针对搅拌摩擦沉积成形构件尺寸易偏离模型切片规划、导致复杂形状构件沉积困难的问题,亟需开展高精度表面形貌测量研究,从而为增减材复合制造精密构件提供数据支撑. 文中提出了基于多尺度卷积融合自注意力机制的激光条纹中心线提取算法,通过增强局部表征与条纹连续性,以期解决传统算法在强干扰工况下精度欠佳的问题. 采用含不同类型噪声的激光条纹数据集训练模型,其决定系数(coefficient of determination, R2)达到0.945,基于卷积神经网络的三维形貌测量方法对标准件的测量误差为满量程误差的0.37%. 随后,将该方法应用于铝合金搅拌摩擦沉积件的扫描,噪声比例相比灰度重心法降低了13.49%. 最终测量了单层与多层沉积增材构件的宽度、高度数据,实现了强反光合金搅拌摩擦沉积件的高精度形貌重建与特征提取.

     

    Abstract: To solve the problem that the dimensions of friction stir deposition components easily deviate from model slicing planning, which makes it difficult to deposit complex-shaped components, it is urgent to conduct high-precision surface topography measurement to provide data support for the hybrid additive and subtractive manufacturing of precision components. In this study, a laser stripe centerline extraction algorithm integrating multi-scale convolution and self-attention mechanism was proposed to solve the problem of poor accuracy of traditional algorithms under severe interference conditions by enhancing local feature representation and stripe continuity. The model was trained using a laser stripe dataset containing different types of noise, and its coefficient of determination (R2) reached 0.945. The measurement error of the three-dimensional topography measurement method based on convolutional neural networks for standard parts was 0.37% of the full scale. Subsequently, the proposed method was applied to the scanning of aluminum alloy friction stir deposition components, and the noise ratio was reduced by 13.49% compared with the gray centroid method. Finally, the width and height data of single-layer and multi-layer deposition additive components were measured, and high-precision topography reconstruction and feature extraction of highly reflective alloy friction stir deposition components were achieved.

     

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