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Al-Si系钎料对铝/钼异质连接界面微观组织及性能的影响

The influence of Al-Si solders on the microstructure and properties of the aluminum/molybdenum bonding interface

  • 摘要: 文中研究了采用Al-Si系钎料实现铝/钼异质材料钎焊连接时的界面组织与力学性能. 分别采用直接钎焊与钼基体表面预置Ni镀层后钎焊两种工艺,以Al-12Si作为钎料,完成铝与钼的异种材料连接. 文中重点关注保温时间(15 min与30 min)与界面结构(有无Ni中间层)对界面微观结构、元素扩散行为及接头力学性能的影响机制. 结果表明,Al-12Si钎料在连接过程中形成Al12Mo等金属间化合物,促进界面冶金结合;Ni元素的加入进一步改善了Si元素的分布,增强了元素从铝侧向钼侧的扩散能力. 显微硬度和纳米压痕测试结果表明,中间过渡层硬度适中,有效缓解了铝与钼之间的硬度差异. XRD分析证实,接头界面处生成了稳定的金属间化合物. 结合热力学计算结果可知,Al12Mo的生成焓为负值,具有较高的热力学稳定性,这与XRD分析结果一致. 此研究为铝/钼异质材料的可靠连接提供了试验依据与理论参考.

     

    Abstract: This paper investigates the interfacial microstructure and mechanical properties of Al/Mo dissimilar joints produced by brazing with Al-Si filler metals. Two brazing processes were employed, namely direct brazing and brazing with a pre-deposited Ni coating on the Mo substrate, using Al-12Si as the filler metal to join aluminum and molybdenum. Emphasis is placed on the influence mechanisms of holding time (15 min and 30 min) and interfacial structure (with or without Ni interlayer) on the interfacial microstructure, elemental diffusion behavior, and mechanical properties of the joints. The results show that during the joining process, Al-12Si filler metal forms intermetallic compounds such as Al12Mo, which promotes metallurgical bonding at the interface. The addition of Ni further improves the distribution of Si and enhance the diffusion ability of elements from the aluminum side to the molybdenum side. Microhardness and nanoindentation tests show that the hardness of the intermediate transition layer is moderate, effectively alleviating the hardness difference between aluminum and molybdenum. XRD analysis confirms that stable intermetallic compounds are formed at the joint interface. Combined with thermodynamic calculations, the enthalpy of formation of Al12Mo is negative, indicating its high thermodynamic stability, which is consistent with the XRD results. This research provides experimental basis and theoretical reference for the reliable joining of Al/Mo heterogeneous materials.

     

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