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EH690钢腐蚀形貌对GMAW接头疲劳性能影响研究

Effect of Corrosion Morphology on Fatigue Performance of EH690 Steel GMAW Joints

  • 摘要: 探究EH690高强钢焊接接头在腐蚀后的疲劳性能劣化机制和疲劳性能评价方法.以厚度为16 mm的EH690钢为研究对象,采用熔化极气体保护焊(gas metal-arc welding,GMAW)制备16个对接接头试件,通过盐雾试验加速腐蚀,设置腐蚀时间分别为240,480,960 h和1920 h,通过失重法测量腐蚀程度,借助三维扫描系统和光学显微镜系统表征焊趾处腐蚀缺口参数及腐蚀后焊趾处微观形貌特征,并在疲劳试验机上完成等幅正弦加载试验.结果表明,随腐蚀时间延长,焊趾处腐蚀缺口加深,腐蚀缺口半径减小,应力集中系数呈现增大趋势,焊接接头疲劳寿命显著缩短;基于试验数据提出了腐蚀后EH690钢焊接接头应力幅修正方法,建立腐蚀形貌几何参数与应力集中系数模型,可为EH690钢焊接结构的抗疲劳设计与寿命预测提供理论参考.

     

    Abstract: This study investigates the degradation mechanisms of fatigue performance and the evaluation methods of fatigue performance of EH690 high-strength steel welded joints after corrosion. Taking 16 mm thick EH690 steel as the research object, 16 butt joint specimens were prepared by gas metal-arc welding (GMAW), and accelerated corrosion was conducted by salt spray test with corrosion durations of 240, 480, 960, and 1920 h, and the corrosion degree was measured by the mass loss method, and the corrosion notch parameters at the weld toe and the microstructural morphology characteristics after corrosion were characterized by means of a three-dimensional scanning system and an optical microscopy system, and constant amplitude sinusoidal loading tests were completed on a fatigue testing machine. The results show that as the corrosion time prolongs, the corrosion notch at the weld toe deepens, the notch radius decreases, and the stress concentration factor exhibits an increasing trend, leading to a significant reduction in the fatigue life of the welded joints; based on the experimental data, a stress amplitude correction method for EH690 steel welded joints after corrosion is proposed, and a model relating the geometric parameters of the corrosion morphology to the stress concentration factor is established, which can provide theoretical reference for the anti-fatigue design and life prediction of EH690 steel welded structures.

     

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