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高功率激光焊接羽辉能量传输机制及调控方法

Energy transfer mechanism and regulation methods of plasma plume in high-power laser welding

  • 摘要: 激光焊接过程中产生的羽辉会干扰激光能量传输,尤其是在大功率条件下,羽辉对激光能量的吸收会显著增强,导致熔深提升困难产生功率饱和现象. 文中叙述了激光与金属相互作用、羽辉监测及调控方法. 激光焊接过程中,匙孔内部金属蒸发流动与孔外喷发蒸汽构成内外能量耦合动态系统,因匙孔位于熔池内部,直接观测困难,当前研究在明确匙孔内部金属蒸发流动的非均匀性的基础上,重点关注匙孔外部喷发的金属蒸汽-等离子体羽辉体系. 通过光、声、电信号实时采集,结合多维度表征手段和神经网络等工具,建立焊接工艺-羽辉动态行为-匙孔稳定之间的映射关系. 调控羽辉的主要手段包括选用脉冲短波长激光器、调控环境介质、改变加工环境压力或气体组分、引入高电离惰性气体等方法. 未来研究中,应聚焦于明确匙孔内的羽辉对激光能量的影响机制,确立影响匙孔稳定性的羽辉关键特征参量,并开发更高效与灵活性的高密度羽辉抑制装置,以推动大功率激光焊接技术的进一步发展.

     

    Abstract: During laser welding, the generated plume interferes with laser energy transmission. Especially under high-power conditions, the absorption of laser energy by the plume is significantly enhanced, leading to difficulty in increasing penetration depth and the occurrence of power saturation.This paper reviews laser‑metal interaction, plume monitoring, and control methods.During laser welding, the evaporation flow of metal inside the keyhole and the ejected vapor outside the keyhole form a coupled dynamic system of internal and external energy.Because the keyhole is located inside the molten pool, direct observation is difficult.Current research, based on clarifying the non‑uniformity of metal evaporation flow inside the keyhole, focuses on the metal vapor‑plasma plume system ejected outside the keyhole.Through real‑time acquisition of optical, acoustic, and electrical signals, combined with multi‑dimensional characterization methods and neural networks, a mapping relationship among the welding process, plume dynamic behavior, and keyhole stability is established.The main means of plume control include the use of pulsed short‑wavelength lasers, regulation of the ambient medium, changing the ambient pressure or gas composition, and introducing highly ionized inert gases.Future research should focus on clarifying the influence mechanism of the plume inside the keyhole on laser energy, identifying key plume characteristic parameters that affect keyhole stability, and developing more efficient and flexible high‑density plume suppression devices, so as to promote the further development of high‑power laser welding technology.

     

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