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加压环境MIG对高强度含氮奥氏体不锈钢固氮机制及力学性能影响

Effect of pressurized ambient MIG on nitrogen retention mechanism and mechanical properties of high-strength nitrogen-containing austenitic stainless steel

  • 摘要: 高强度含氮奥氏体不锈钢焊接过程中的氮损失一直是限制其应用的关键因素,文中提出加压环境熔化极惰性气体保护电弧焊(metal inert-gas arc welding, MIG)的焊接新方法,以含氮量0.64%的高强度含氮奥氏体不锈钢母板和含氮量0.8%的高氮钢焊丝为研究对象开展试验,系统研究了加压环境MIG参数对焊缝氮含量、气孔特征及综合力学性能的影响规律.结果表明,加压后焊缝氮元素质量分数由0.54%提升至0.60%,气孔数量从22个锐减至3个,焊缝屈服强度由约300 MPa提升至700 MPa以上,抗拉强度最高达924.1 MPa,但冲击吸收能量从约32 J降至约11 J.热力学计算验证,环境压力为100 ~ 180 kPa时,焊缝氮理论溶解度从0.81%升至1.01%,证实加压环境MIG的应用潜力,但因焊缝凝固未经过单奥氏体相区,实际氮含量未达热力学计算中理想水平,该结论可为焊接工艺优化和工业化应用提供理论参考.

     

    Abstract: Nitrogen loss during the welding process of high-strength nitrogen-containing austenitic stainless steel has long been a key factor limiting its application. A novel pressurized ambient metal inert-gas arc welding (MIG) method was proposed. Experiments were conducted using a high-strength nitrogen-containing austenitic stainless steel base plate with a nitrogen content of 0.64% and a high-nitrogen steel welding wire with a nitrogen content of 0.8%, and the effects of pressurized ambient MIG parameters on the nitrogen content, porosity characteristics, and comprehensive mechanical properties of the weld were systematically investigated. The results indicate that after pressurization, the mass fraction of nitrogen element in the weld increases from 0.54% to 0.60%, and the number of pores sharply decreases from 22 to 3. The yield strength of the weld increases from about 300 MPa to over 700 MPa, and the ultimate tensile strength reaches up to 924.1 MPa; however, the impact absorption energy decreases from about 32 J to about 11 J. Thermodynamic calculations verify that when the ambient pressure is 100–180 kPa, the theoretical nitrogen solubility in the weld rises from 0.81% to 1.01%, which confirms the application potential of pressurized ambient MIG; however, because the weld solidification does not pass through the single austenite phase region, the actual nitrogen content does not reach the ideal level in the thermodynamic calculation. This conclusion provides a theoretical reference for welding process optimization and industrial application.

     

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