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增材制造异构高熵合金的研究进展与未来展望

Research progress and future prospects of additively manufactured heterogeneous-structured high-entropy alloys

  • 摘要: 异构高熵合金(heterogeneous-structured high-entropy alloys, HS-HEAs)因其具备“多主元成分”与“异质结构”的双重优势,展现出传统均质高熵合金无法比拟的力学性能,在航空航天、能源化工等重要工程领域具有广阔的应用前景.激光增材制造技术所特有的极端非平衡凝固过程,为在多尺度上构建异构组织并直接成形复杂构件提供了有利条件.文中围绕增材制造异构高熵合金,从异构高熵合金的基本概念及其与增材制造的关联性出发,归纳了增材制造过程中诱导的晶界析出相、柱状晶/等轴晶混合组织、胞状亚结构以及层状双相等典型异构组织特征,系统综述了异构单相、析出强化、共晶和难熔高熵合金等典型体系的成分设计、微观组织演化及其力学性能,同时总结了采用3D墨水挤出、电弧增材等新型工艺制备的异构高熵合金在成分梯度化与结构分区化方面的结构-性能特点.在此基础上,展望了增材制造异构高熵合金的未来研究方向.

     

    Abstract: Benefiting from the dual advantages of “multi-principal elements” and “heterogeneous structures”, heterogeneous-structured high-entropy alloys (HS-HEAs) exhibit superior mechanical properties compared to their homogeneous counterparts and thus have broad application prospects in critical engineering fields such as aerospace and chemical engineering. The extremely non-equilibrium solidification process inherent to laser-based additive manufacturing provides favorable conditions for constructing heterogeneous microstructures across multiple length scales and directly fabricating complex-shaped components. Focusing on additively manufactured HS-HEAs, starting from the basic concept of HS-HEAs and their correlation with additive manufacturing, typical heterogeneous microstructural features induced during the additive manufacturing process, including intergranular precipitates, mixed columnar and equiaxed grains, cellular substructures, and dual-phase lamellar structures, were summarized. Then, the composition design, microstructural evolution, and mechanical properties of representative systems, including heterogeneous single-phase HEAs, precipitation-strengthened HEAs, eutectic HEAs, and refractory HEAs, were systematically reviewed. Meanwhile, the structure–property characteristics of HS-HEAs fabricated by emerging processes such as 3D ink extrusion and arc additive manufacturing, particularly in terms of compositional gradients and structural partitioning, were also summarized. On this basis, the future research directions of additively manufactured HS-HEAs were outlined.

     

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