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铁路车辆关键承载部件激光增材再制造研究进展

Research and status on laser additive remanufacturing of critical components for rail vehicles

  • 摘要: 铁路运输是国民经济大动脉,朝着高速、重载、应用环境复杂等方向发展,其车辆关键承载零部件(如车轮、车轴、制动盘等旋转部件)的性能与服役安全至关重要,长期面临着磨损、疲劳损伤失效等共性问题. 传统修复方法通常存在热输入大、变形大、结合区易失效等问题,激光增材再制造技术具有结合强度高、稀释率和热影响区可控、热变形小等优点,为金属零部件高质量修复与再制造提供新的解决方案,受到广泛关注. 文中重点总结了铁路车辆关键承载零部件的损伤失效形式,从技术原理特点概述了激光增材再制造技术及分类,围绕材料开发、过程监测、工艺优化、基础性能评估总结了铁路车辆关键零部件增材再制造的国内外现状,并指出当前面临的技术挑战,展望了未来的发展机遇,以推动轨道交通再制造产业可持续发展.

     

    Abstract: Railway transportation is the lifeline of the national economy, developing towards higher speed, heavier loads, and more complex application environments. The performance and service safety of its critical load-bearing components (such as wheels, axles, brake discs, and other rotating parts) are of paramount importance. These components consistently face prevalent problems including wear, fatigue, and damage-induced failure. Conventional repair methods often suffer from drawbacks such as excessive heat input, significant distortion, and weak bonding interfaces. In contrast, laser additive remanufacturing technology offers notable advantages, including high interfacial bonding strength, controllable dilution rates and heat-affected zones, and minimal thermal distortion. It provides a promising solution for high-quality repair and remanufacturing of metal components. In this study, we review the primary failure modes of key load-bearing parts in railway vehicles, then outline the technical principles and classifications of laser additive remanufacturing, after that summarize recent domestic and international research advances in material development, process monitoring, parameter optimization, and fundamental performance evaluation. Furthermore, this paper discusses current technical challenges and identifies future development opportunities to promote the sustainable growth of the rail transit remanufacturing industry.

     

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