高级检索

铁路车辆关键承载部件激光增材再制造研究进展

Research progress on laser additive remanufacturing of critical load-bearing components for railway vehicles

  • 摘要: 铁路运输是国民经济大动脉,朝着高速、重载、应用环境复杂等方向发展,其车辆关键承载零部件(如车轮、车轴、制动盘等旋转部件)的性能与服役安全至关重要,长期面临着磨损、疲劳损伤失效等共性问题. 传统修复方法通常存在热输入大、变形大、结合区易失效等问题,激光增材再制造技术具有结合强度高、稀释率和热影响区可控、热变形小等优点,为金属零部件高质量修复与再制造提供新的解决方案,受到广泛关注. 文中重点总结了铁路车辆关键承载零部件的损伤失效形式,从技术原理特点概述了激光增材再制造技术及分类,围绕材料开发、过程监测、工艺优化、基础性能评估总结了铁路车辆关键零部件增材再制造的国内外现状,并指出当前面临的技术挑战,展望了未来的发展机遇,推动轨道交通再制造产业可持续发展.

     

    Abstract: Railway transportation is the main artery of the national economy, developing towards high speed, heavy load, and complex application environments. The performance and service safety of critical load-bearing components of railway vehicles (such as rotating parts including wheels, axles, and brake discs) are crucial, and they have long faced common problems such as wear and fatigue damage failure. Conventional repair methods usually have problems such as large heat input, large deformation, and easy failure in the bonding zone. Laser additive remanufacturing technology has advantages such as high bonding strength, controllable dilution rate and heat-affected zone, and small thermal deformation, which provides a new solution for the high-quality repair and remanufacturing of metal components and has received widespread attention. In this paper, the damage and failure modes of critical load-bearing components of railway vehicles were primarily summarized. The laser additive remanufacturing technology and its classification were outlined from the perspective of technical principles and characteristics. Centering on material development, process monitoring, process optimization, and fundamental performance evaluation, the Chinese and international research status of additive remanufacturing for critical components of railway vehicles was summarized. Furthermore, the current technical challenges were pointed out, and future development opportunities were prospected to promote the sustainable development of the rail transit remanufacturing industry.

     

/

返回文章
返回