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钢−铝网状双金属复合材料的熔化−固相协同增材制备工艺

Melting-solid phase synergistic additive manufacturing process of steel-aluminum reticulated bimetallic composites

  • 摘要: 为了满足航空航天、汽车等领域对结构“轻量化、高性能”的需求,同时突破单一技术在钢−铝网状双金属复合材料制备中的瓶颈,采用冷金属过渡熔化−搅拌摩擦固相协同增材技术,用于制备钢−铝网状双金属复合材料,并探究了所制备的钢−铝网状双金属材料界面组织及性能. 结果表明,在工具头转速为600 r/min时,钢−铝网状双金属复合材料的结构致密,钢−铝界面结合良好. 钢网格作为钢−铝网状双金属复合材料的增强体,其平均硬度值高达257 HV,显著提升了复合材料的整体硬度. 钢−铝网状双金属复合材料的抗拉强度最高可达到257.5 MPa,与纯铝合金的增材试件相比,增加了42.9%. 熔化−固相协同增材技术可为钢−铝网状双金属复合材料的制备与工业化应用提供理论与技术支撑.

     

    Abstract: To meet the demand for “lightweight and high-performance” structures in fields such as aerospace and automotive and break through the bottleneck of a single technology in the fabrication of steel-aluminum reticulated bimetallic composites, a cold metal transfer melting–friction stir solid-phase synergistic additive manufacturing technology was adopted to fabricate steel-aluminum reticulated bimetallic composites, and the interface microstructure and properties of the fabricated steel-aluminum reticulated bimetallic materials were investigated. The results indicate that when the tool head’s rotational speed is 600 r/min, the prepared steel-aluminum reticulated bimetallic composites exhibit a dense structure and excellent steel-aluminum interface bonding. Serving as the reinforcement of the steel-aluminum reticulated bimetallic composites, the steel mesh has an average hardness value of up to 257 HV, which significantly improves the overall hardness of the composites. The maximum tensile strength of the steel-aluminum reticulated bimetallic composites can reach 257.5 MPa, with an increase of 42.9% compared with the additive manufacturing specimens of pure aluminum alloy. The melting-solid phase synergistic additive manufacturing technology can provide theoretical and technical support for the fabrication and industrial application of steel-aluminum reticulated bimetallic composites.

     

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