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纤维增强热塑性树脂基复合材料连接技术研究进展

Research progress on joining technologies for fiber-reinforced thermoplastic resin matrix composites

  • 摘要: 纤维增强热塑性树脂基复合材料(fiber-reinforced thermoplastic resin matrix composites,FRTP)因其具有比强度高、抗冲击性能强以及可回收等优势,在航空航天、新能源汽车等高技术领域轻量化结构中具有广泛应用前景. 随着FRTP相关结构的逐步应用,其相关结构的连接技术成为当前研究的热点问题. 文中系统综述了FRTP的材料体系、典型结构应用以及FRTP结构主要连接技术的研究进展,重点分析了经典连接技术(胶接、机械连接、胶接/机械复合连接)以及焊接(包括超声焊、电阻焊、感应焊、激光焊和搅拌摩擦焊)等方法的连接机理、工艺特点、界面行为及其对接头性能的影响规律. 论述了当前FRTP连接技术在界面调控、工艺优化、缺陷控制及服役性能预测等方面面临的科学问题与挑战,并对未来研究方向提出了展望,为FRTP及其相关结构连接技术的进一步应用提供了参考.

     

    Abstract: Fiber-reinforced thermoplastic resin matrix composites (FRTP) have broad application prospects in lightweight structures in high-technology fields such as aerospace and new energy vehicles because of their high specific strength, strong impact resistance, and recyclability. With the gradual application of FRTP-related structures, joining technologies for these structures have become a current research hotspot. The material systems and typical structural applications of FRTP, as well as research progress in the main joining technologies for FRTP structures, were systematically reviewed. For methods such as conventional joining technologies (adhesive bonding, mechanical joining, and adhesive/mechanical hybrid joining) and welding (including ultrasonic welding, resistance welding, induction welding, laser welding, and friction stir welding), emphasis was placed on analyzing the joining mechanisms, process characteristics, interfacial behavior, and laws governing their effects on joint performance. The scientific problems and challenges currently faced by FRTP joining technologies in interface regulation, process optimization, defect control, and service performance prediction were discussed, and an outlook on future research directions was presented. This review provides a reference for further application of FRTP and joining technologies for its related structures.

     

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