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胶层厚度对CFRP/Al单搭接胶铆混合接头力学性能的影响

Effect of adhesive thickness on mechanical properties of CFRP/Al single-lap adhesive-rivet hybrid joints

  • 摘要: 为探究胶层厚度对碳纤维增强复合材料(carbon fiber reinforced polymer,CFRP)与铝合金单搭接胶铆混合接头力学性能的影响,文中制备了胶层厚度为0.2 mm,0.3 mm和0.4 mm的单铆钉与双铆钉接头试件,通过准静态拉伸试验结合数字图像相关(digital image correlation,DIC)技术,系统分析了接头的承载特性、失效位移和失效模式. 结果表明,双铆钉接头极限载荷(10 kN)为单铆钉接头(5 kN)的两倍. 胶层增厚对胶层失效载荷呈非线性影响,厚度由0.2 mm增至0.3 mm时,单/双铆钉接头的胶层失效载荷分别提升12%和14.6%,但增至0.4 mm时,因偏心弯矩增大或应力分布恶化而趋于饱和.失效模式方面,单铆钉接头表现为CFRP分层主导的渐进失效,过程缓慢、位移大;而双铆钉接头则因应力集中引发CFRP瞬时脆性断裂,失效突然. 胶层增厚显著提升胶层失效位移(单/双铆钉接头均提升40%以上). 文中揭示了胶层厚度对不同形式胶铆混合接头力学性能和失效模式的影响,为轨道交通领域轻量化混合连接设计提供了指导.

     

    Abstract: To investigate the effect of adhesive thickness on the mechanical properties of carbon fiber reinforced polymer (CFRP) and aluminum alloy single-lap adhesive-rivet hybrid joints, single-rivet and double-rivet joint specimens with adhesive thicknesses of 0.2 mm, 0.3 mm, and 0.4 mm were fabricated. Through quasi-static tensile tests combined with digital image correlation (DIC) technology, the load-bearing characteristics, failure displacement, and failure modes of the joints were systematically analyzed. The results indicate that the ultimate load of the double-rivet joints (10 kN) is twice that of the single-rivet joints (5 kN). The increase in adhesive thickness has a nonlinear effect on the failure load of the adhesive layer. When the thickness increases from 0.2 mm to 0.3 mm, the adhesive failure loads of the single- and double-rivet joints are improved by 12% and 14.6%, respectively, but when the thickness increases to 0.4 mm, the load tends to be saturated due to the increased eccentric bending moment or deteriorated stress distribution. In terms of failure modes, the single-rivet joints exhibit progressive failure dominated by CFRP delamination, showing a slow process and large displacement. In contrast, the double-rivet joints show sudden failure due to the instantaneous brittle fracture of CFRP induced by stress concentration. The increase in adhesive thickness significantly improves the failure displacement of the adhesive layer (both single- and double-rivet joints are improved by more than 40%). The effect of adhesive thickness on the mechanical properties and failure modes of different types of adhesive-rivet hybrid joints is revealed, providing guidance for the design of lightweight hybrid connections in fields such as rail transportation.

     

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