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基于概率霍夫变换的窄间隙焊坡口边缘位置检测方法

Detection method for groove edge position in narrow gap welding based on probabilistic Hough transform

  • 摘要: 针对复杂焊接环境中电弧弧光、焊接烟尘以及焊接飞溅等干扰,导致坡口边缘位置检测精度下降的问题,提出一种基于概率霍夫变换的坡口边缘位置检测方法. 采用被动视觉传感技术,通过带有减光滤光复合系统的互补金属氧化物半导体(complementary metal-oxide-semiconductor, CMOS)相机采集与电弧位置同步的焊接图像,通过建立动态分层图像处理方法提取焊接坡口边缘特征,分析焊接干扰数据的动态分布规律,提出基于概率霍夫变换的线性主成分(Hough transform -linear principal component,HT-LPC)分析方法,剔除由焊接弧光、飞溅及烟尘等干扰引起的干扰数据段,根据保留的有效数据段检测坡口边缘位置. 通过窄间隙双层单道焊接试验表明,HT-LPC算法的坡口边缘位置检测精度范围为 ± 0.1 mm,为焊接过程的智能感知与控制提供技术支撑.

     

    Abstract: To address the problem of groove edge position detection accuracy degradation caused by interferences such as arc light, welding fume, and welding spatter in complex welding environments, a detection method for groove edge position based on probabilistic Hough transform was proposed. Passive visual sensing technology was adopted, and welding images synchronized with the arc position were acquired by a complementary metal-oxide-semiconductor (CMOS) camera equipped with a combined light-reducing and filtering system. By establishing a dynamic layered image processing method, the features of the welding groove edge were extracted, and the dynamic distribution patterns of welding interference data were analyzed. A probabilistic Hough transform-linear principal component (HT-LPC) analysis method was proposed to eliminate the interference data segments caused by interferences such as welding arc light, spatter, and fume. Based on the retained valid data segments, the groove edge position was detected. Narrow-gap double-layer single-pass welding tests indicate that the groove edge position detection accuracy of the HT-LPC algorithm is within ± 0.1 mm, providing technical support for the intelligent perception and control of the welding process.

     

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