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薄铝硅镀层热成形钢激光拼焊接头组织和性能

Microstructure and properties of laser tailor-welded joints in thin Al-Si-coated hot stamping steel

  • 摘要: 为评估薄铝硅镀层热成形钢激光拼焊接头的组织演变与服役性能,采用1 500 MPa级热成形钢等厚等强接头及1 000 MPa级/1 500 MPa级热成形钢差厚差强接头开展分析. 结果表明,约12 μm薄镀层可有效减少Al元素向焊缝熔入,使焊缝Al含量稳定在0.2% ~ 0.3%(质量分数),930 ℃保温后可完全奥氏体化,并在快速冷却过程中转变为马氏体. 1 500 MPa级热成形钢等厚等强接头热成形后焊缝与基材硬度约480 HV,抗拉强度达到1 474 ~ 1 493 MPa,断裂均位于基材,说明焊缝未出现明显软化. 1 000 MPa级/1 500 MPa级热成形钢直接拼焊时,靠近1 500 MPa级热成形钢侧焊缝边界因C含量低于其基材,硬度降至458 HV±6 HV,应变集中于焊缝并导致接头在低于1 400 MPa时断裂. 采用0.7% C焊丝填充后,焊缝边界C含量得到补充,硬度提高至486 HV ± 4 HV,低硬度区被消除,断裂转移至1 500 MPa级热成形钢基材,接头承载能力和可靠性明显改善.

     

    Abstract: To evaluate the microstructural evolution and service performance of laser tailor-welded joints in thin Al-Si-coated hot stamping steel, equal-thickness and equal-strength joints of 1 500 MPa-grade hot stamping steel, as well as dissimilar-thickness and dissimilar-strength joints of 1 000 MPa-grade/1 500 MPa-grade hot stamping steels, were investigated. The results show that the thin coating with a thickness of approximately 12 μm effectively reduces the dilution of Al into the weld, maintaining the Al content in the weld at 0.2% ~ 0.3% (mass fraction). After holding at 930 ℃, the weld is fully austenitized and subsequently transforms into martensite during rapid cooling. For the equal-thickness and equal-strength joints of 1 500 MPa-grade hot stamping steel, the hardness of both the weld and the base metal after hot stamping is approximately 480 HV, and the tensile strength reaches 1 474 ~ 1 493 MPa. Fracture occurs in the base metal in all cases, indicating that no obvious weld softening occurs. In the directly welded joints of 1 000 MPa-grade/1 500 MPa-grade hot stamping steels, the hardness near the weld boundary on the 1 500 MPa-grade steel side decreases to 458 HV ± 6 HV because the C content in this region is lower than that of its base metal. Consequently, the strain concentrates in the weld, leading to joint fracture at below 1 400 MPa. After filler welding with a 0.7% C wire, the C content at the weld boundary is compensated, and the hardness increases to 486 HV ± 4 HV. The low-hardness zone is eliminated; fracture shifts to the 1 500 MPa-grade steel base metal, and the load-bearing capacity and reliability of the joint are significantly improved.

     

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