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基于区域自适应的坡口焊缝激光点云特征提取及曲面重建

Feature extraction of laser point cloud and surface reconstruction for groove welds based on region adaptation

  • 摘要: 针对复杂光照干扰下坡口焊缝三维特征提取存在的噪声干扰大、条纹中心线定位精度低、曲面重建效率不足等问题,提出一种基于激光点云的焊缝特征提取方法. 通过搭建点云采集平台,结合复合滤波去噪与一种基于区域自动连续中心线跟踪的灰度重心提取方法获得激光条纹中心线,解决传统灰度重心法在光照不均条件下无法精准定位条纹的问题;并对由提取中心线得到的点云数据进行分区自适应采样及特征增强,在对每个分区分别进行平面拟合后再映射于分区平面应用Delaunay三角剖分进行曲面重建,实现了对坡口焊缝物理模型的重建,曲面重建相比较传统Delaunay三角法提速73%. 结果表明,该方法提取的焊缝特征点直线拟合最大误差小于0.52 mm,平均相对误差低于1.54%,MSE小于0.026 mm2R2超过99.99%. 该方法为焊接质量自动化检测与工艺优化提供了可靠的技术支持.

     

    Abstract: To address the problems of significant noise interference, low positioning accuracy of stripe centerlines, and insufficient surface reconstruction efficiency in the three-dimensional feature extraction of groove welds under complex lighting interference, a method for weld feature extraction based on laser point clouds was proposed. By constructing a point cloud acquisition platform, a compound filtering and denoising approach was combined with a gray centroid extraction method based on region automatic continuous centerline tracking to obtain laser stripe centerlines, which resolved the issue that the traditional gray centroid method failed to accurately locate stripes under uneven illumination conditions. Subsequently, region-adaptive sampling and feature enhancement were performed on the point cloud data derived from the extracted centerlines. Surface reconstruction was achieved by performing partitioned plane fitting for each region and applying Delaunay triangulation on the partitioned planes, thereby reconstructing the physical model of groove welds. Compared to the traditional Delaunay triangulation method, the surface reconstruction speed was improved by 73%. The results indicate that the maximum linear fitting error of weld feature points extracted by this method is less than 0.52 mm; the average relative error is below 1.54%; the MSE is less than 0.026 mm2, and the R2 exceeds 99.99%. This method provides reliable technical support for automated welding quality inspection and process optimization.

     

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