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Ag-Cu-In-Ti钎料真空钎焊金刚石/铜合金接头界面组织与力学性能

Interfacial microstructure and mechanical properties of diamond/copper alloy joints vacuum brazed with Ag-Cu-In-Ti brazing alloy

  • 摘要: 采用Ag-Cu-In-Ti低熔点钎料对金刚石片与铜合金进行钎焊连接,分析了钎料在金刚石表面的润湿行为,研究了钎焊温度、保温时间以及金属中间层对接头界面组织及抗剪强度的影响. 结果表明,钎料对金刚石具有良好的润湿性,金刚石侧界面反应产物为TiC;铜合金与钎料通过界面扩散形成冶金结合. 钎焊温度和保温时间对接头抗剪强度具有显著影响,随着钎焊温度的提高或保温时间的延长,金刚石侧界面反应层厚度逐渐增加,钎焊接头抗剪强度先升高后降低. Nb,Ni和W 3种不同金属作为中间层均能够提升接头抗剪强度. 当添加Nb金属中间层,钎焊温度为760 ℃,保温时间为15 min时,钎焊接头抗剪强度最高为219 MPa.

     

    Abstract: Diamond sheets and copper alloy were brazed using Ag-Cu-In-Ti low-melting-point brazing alloy. The wetting behavior of the brazing alloy on the diamond surface was analyzed, and the effects of brazing temperature, holding time, and metal interlayers on the interfacial microstructure and shear strength of the joints were studied. The results indicate that the brazing alloy has good wettability on diamond, and the interfacial reaction product on the diamond side is TiC; the copper alloy and the brazing alloy form a metallurgical bond through interfacial diffusion. Brazing temperature and holding time have a significant effect on the shear strength of the joints. With the increase in brazing temperature or the prolongation of holding time, the thickness of the interfacial reaction layer on the diamond side increases gradually, and the shear strength of the brazed joints increases first and then decreases. Three different metals, Nb, Ni, and W, used as interlayers can all improve the shear strength of the joints. When the Nb metal interlayer is added, the brazing temperature is 760 ℃, and the holding time is 15 min, the maximum shear strength of the brazed joints is 219 MPa.

     

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