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2219铝合金连续送丝搅拌摩擦增材制造成形与力学性能

Forming and mechanical properties of 2219 aluminum alloy via continuous wire feeding friction stir additive manufacturing

  • 摘要: 为解决2219铝合金传统搅拌摩擦增材过程材料送进不连续和沉积层力学性能低的问题,提出连续送丝搅拌摩擦增材制造方法,并开展了T6热处理工艺对力学性能的影响研究. 结果表明,利用连续送丝搅拌摩擦增材制造所制备出的2219铝合金增材件内部组织致密,中心搅拌针作用区域呈现均匀层状堆叠形貌,层间结合良好. 双通道阴螺纹对称分布的偏心搅拌针的设计增强了界面材料塑性流动效果,保障了增材层内与层间界面冶金结合. 对沉积态显微硬度进行测试,结果表明,构件显微硬度数值均匀;经过T6热处理后,硬度显著提升,达到156.4 HV. 沉积态构件在行进方向上抗拉强度为244 MPa ± 5 MPa,断后伸长率为17.5% ± 0.5%.;经过T6热处理后,抗拉强度和断后伸长率分别达到411 MPa ± 17 MPa和9.4% ± 2.2%,断口形貌均呈现典型的韧性断裂特征.

     

    Abstract: To address the issues of discontinuous material feeding and low mechanical properties of deposited layers in the traditional friction stir additive manufacturing process of 2219 aluminum alloy, continuous wire feeding friction stir additive manufacturing was proposed, and a study on the effect of the T6 heat treatment process on mechanical properties was carried out. Test results show that the internal microstructure of the 2219 aluminum alloy additive-manufactured components fabricated by continuous wire feeding friction stir additive manufacturing is dense; the action area of the central stirring pin exhibits a uniform layered stacking morphology, and the interlayer bonding is sound. The design of the eccentric stirring pin with symmetrically distributed dual-channel female threads enhances the plastic flow effect of interfacial materials and ensures metallurgical bonding at the intra-layer and inter-layer interfaces of deposited layers. Microhardness tests are conducted on the as-deposited components, and the results indicate that the microhardness values of the components are uniform. After T6 heat treatment, the hardness improves significantly, reaching 156.4 HV. The tensile strength of the as-deposited components in the travel direction is 244 MPa ± 5 MPa, and the elongation after fracture is 17.5% ± 0.5%. After T6 heat treatment, the tensile strength and elongation after fracture reach 411 MPa ± 17 MPa and 9.4% ± 2.2%, respectively, and the fracture morphologies all exhibit typical ductile fracture characteristics.

     

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