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旁路耦合三丝间接电弧增材制造低合金高强钢成形及性能研究

Research on forming and properties of low-alloy high-strength steel by bypass-coupled three-wire indirect arc additive manufacturing

  • 摘要: 采用旁路耦合三丝间接电弧增材工艺,同步熔化ER50-6低合金钢丝材与ER316L不锈钢丝材两种异质丝材,制备低合金高强钢单道多层墙体构件.试验系统探究三丝同步送丝过程中的电弧形态、熔滴过渡模式.通过自动送丝系统检测和调节焊接参数来改善工件的成形精度与性能,探究了增材构件力学性能强化机制.试验结果表明,当焊接电流为320 A、焊接高度为3 mm、主丝送丝速度为6.5 m/min、边丝送丝速度为5 m/min、焊接速度为8 mm/s时,墙体表面平整,成形精度最佳,金属沉积效率可达11.4 kg/h. 熔池快速冷却过程中奥氏体发生过冷转变,发生马氏体相变与贝氏体相变,复相组织协同提升构件性能.构件平均抗拉强度达到1035 MPa,断后伸长率达到26%,平均显微维氏硬度为380 HV,各项性能均处于低合金高强钢合格区间,该工艺为低合金高强钢高效率、高性能电弧增材制造提供了全新可行思路.

     

    Abstract: A bypass-coupled three-wire indirect arc additive manufacturing process was adopted to simultaneously melt two dissimilar wires, namely ER50-6 low-alloy steel wire and ER316L stainless steel wire, to fabricate single-track multi-layer wall components of low-alloy high-strength steel. The arc morphology and metal transfer mode during the synchronized feeding of three wires were systematically investigated. Welding parameters were monitored and adjusted via an automatic wire feeding system to improve the forming accuracy and performance of the workpiece, and the strengthening mechanism of the mechanical properties of the additively manufactured components was explored. Experimental results indicate that when the welding current is 320 A; the welding height is 3 mm; the main wire feeding speed is 6.5 m/min; the side wire feeding speed is 5 m/min, and the welding speed is 8 mm/s, the wall surface is smooth; the forming accuracy is optimal; the metal deposition efficiency reaches 11.4 kg/h. During the rapid cooling process of the molten pool, the supercooled transformation of austenite occurs, accompanied by martensitic transformation and bainitic transformation. The multiphase microstructure synergistically improves the component performance. The average tensile strength of the components reaches 1 035 MPa; the elongation after fracture reaches 26%; the average micro Vickers hardness is 380 HV. All properties are in the qualified range of low-alloy high-strength steel. This process provides a novel and feasible idea for high-efficiency and high-performance arc additive manufacturing of low-alloy high-strength steel.

     

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