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旁路耦合三丝间接电弧增材制造低合金高强钢成形及性能研究

Research on the Forming and Properties of Low Alloy High Strength Steel by Bypass Coupling Three-Wire Indirect Arc Additive Manufacturing

  • 摘要: 采用旁路耦合三丝间接电弧增材工艺,同步熔化ER50-6低合金钢丝材与ER316L不锈钢丝材两种异质丝材,制备低合金高强钢单道多层墙体构件.试验系统探究三丝同步送丝过程中的电弧形态、熔滴过渡模式.通过自动送丝系统检测和调节焊接参数来改善工件的成形精度与性能,探究了增材构件力学性能强化机制.试验结果表明,当焊接电流为320A、焊接高度为3 mm、主丝送丝速度为6.5 m/min、边丝送丝速度为5 m/min、焊接速度为8 mm/s时,墙体表面平整,成形精度最佳,金属沉积效率可达11.4 kg/h. 熔池快速冷却过程中奥氏体发生过冷转变,发生马氏体相变与贝氏体相变,复相组织协同提升构件性能.构件平均抗拉强度达到1035 MPa,断后伸长率达到26%,平均显微维氏硬度为380 HV,各项性能均处于低合金高强钢合格区间,该工艺为低合金高强钢高效率、高性能电弧增材制造提供了全新可行思路.

     

    Abstract: In this paper, a bypass-coupled triple-wire indirect arc additive manufacturing process is adopted to simultaneously melt two dissimilar wires, namely ER50-6 low-alloy steel wire and ER316L stainless steel wire, to fabricate single-track multi-layer wall specimens of high-strength low-alloy steel. Systematic experiments are carried out to investigate the arc morphology and metal transfer mode during the synchronized feeding of three wires. Welding parameters are monitored and adjusted via an automatic wire feeding system to optimize the forming accuracy and mechanical performance of deposits, and the strengthening mechanism of mechanical properties for additively manufactured components is analyzed.The experimental results indicate that the optimal forming performance with smooth wall surfaces is achieved under the following parameter combination: welding current of 320 A, layer height of 3 mm, main wire feeding speed of 6.5 m/min, side wire feeding speed of 5 m/min and travel speed of 8 mm/s. Under these conditions, the metal deposition efficiency reaches 11.4 kg/h. During the rapid cooling of the molten pool, supercooled transformation of austenite takes place, accompanied by martensitic and bainitic transformations. The composite microstructure synergistically improves the comprehensive performance of components.The average ultimate tensile strength of specimens is 1035 MPa with an elongation of 26%, and the average micro Vickers hardness is 380 HV. All mechanical properties meet the acceptance criteria for high-strength low-alloy steel. This proposed process provides a novel and feasible technical route for high-efficiency, high-performance arc additive manufacturing of HSLA steel.

     

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