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2507超级双相不锈钢磁控激光-MIG复合焊接等离子体形态及熔滴过渡分析

Analysis of plasma morphology and droplet transfer for 2507 super duplex stainless steel via magnetically-controlled laser-MIG hybrid welding

  • 摘要: 为了解决传统弧焊工艺焊接双相不锈钢存在的效率低且因复杂热循环导致的焊缝双相比例失调问题,提出一种用于2507超级双相不锈钢的新型高效磁控激光-MIG复合焊接技术,采用Xiris相机和高速摄像系统对不同励磁参数下等离子体形态、熔滴过渡方式展开系统研究,旨在阐明外部励磁场在激光-MIG复合焊接过程中的作用机制.结果表明,外部磁场的加入改变了等离子体和熔滴的受力状态从而改变了等离子体形态和熔滴过渡的方式.施加的外部磁场在一定范围内能够有效调控等离子体形态,加快熔滴过渡频率同时提高熔滴过渡的稳定性,改善焊缝成形质量.当励磁电流为1.0 A,励磁频率为75 Hz时,等离子体呈稳定燃烧的“钟罩形”,熔滴过渡方式为稳定的射流过渡,焊缝成形质量最佳.

     

    Abstract: In response to the issues of low efficiency and imbalanced duplex phase ratio in welded joints caused by complex thermal cycles in traditional arc welding of duplex stainless steel, this study proposes a novel high-efficiency magnetically controlled laser-MIG hybrid welding technique for 2507 super duplex stainless steel. A systematic study was conducted using Xiris cameras and a high-speed imaging system to investigate the plasma morphology and droplet transfer behavior under different excitation parameters, with the aim of elucidating the mechanism of the external excitation magnetic field in the laser-MIG hybrid welding process. The results show that the external magnetic field alters the forces acting on the plasma and droplet, thereby modifying the plasma morphology and droplet transfer mode. Within a certain range, the applied magnetic field can effectively regulate the plasma morphology, increase droplet transfer frequency, enhance droplet transfer stability, and improve weld formation quality. When the excitation current is 1.0 A and the excitation frequency is 75 Hz, the plasma exhibits a stable “bell-shaped” combustion profile, droplet transfer occurs in a stable jet mode, and the weld formation quality is optimal

     

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