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不同摆动路径下铝/钛激光熔钎焊界面微观组织和断裂行为

Interface microstructure and fracture behavior of Al/Ti laser welding-brazing under different oscillation paths

  • 摘要: 为了探究激光熔钎焊过程中不同摆动路径(无摆动、8字形和三角形)对 Al/Ti异种金属接头界面微观组织、金属间化合物(intermetallic compound,IMC)层厚度、抗拉强度及断裂行为的影响规律. 采用激光熔钎焊技术制备Al/Ti复合接头,通过改变激光光斑的摆动路径作为关键工艺变量,利用光学显微镜、扫描电镜和能谱仪对焊缝形貌和界面组织进行表征,并结合拉伸试验分析接头的力学性能和断裂机制. 结果表明,相比无摆动,采用8字形和三角形摆动路径能有效增加钎料在Ti合金表面的铺展长度,并显著抑制界面金属间化合物的生长. 在8字形摆动下,界面IMC厚度最小,范围为0.9 ~ 3.19 μm. 元素分析证实Si在Ti/Al界面聚集,形成了Ti(Al, Si)3 三元相. 无摆动接头抗拉强度最低(119.19 MPa),断裂发生在厚度较大的 Ti/ Ti(Al, Si)3界面或Ti(Al, Si)3层,具有典型的脆性断裂特征,摆动路径通过细化IMC层,有效提高了接头强度.

     

    Abstract: To investigate the effects of different oscillation paths (no oscillation, 8-shaped, and triangular types) on the interface microstructure, intermetallic compound (IMC) layer thickness, tensile strength, and fracture behavior of Al/Ti dissimilar metal joints during the laser welding-brazing process, Al/Ti composite joints were prepared by laser welding-brazing technology. By using the oscillation path of the laser spot as the key process variable, the weld morphology and interface microstructure were characterized by optical microscopy, scanning electron microscopy, and energy dispersive spectroscopy. Moreover, the mechanical properties and fracture mechanism of the joints were analyzed in combination with tensile tests. The results indicate that, compared with no oscillation, the 8-shaped and triangular oscillation paths can effectively increase the spreading length of the brazing filler metal on the surface of the Ti alloy and significantly inhibit the growth of interfacial IMC. Under the 8-shaped oscillation, the interfacial IMC thickness is the thinnest, ranging from 0.9 to 3.19 μm. element analysis confirms that Si aggregates at the Ti/Al interface, forming a Ti(Al, Si)3 ternary phase. In terms of mechanical properties, the tensile strength of the joint without oscillation is the lowest (119.19 MPa). The fracture occurs at the thicker Ti/Ti(Al, Si)3 interface or the Ti(Al, Si)3 layer, presenting typical brittle fracture characteristics. The oscillation paths effectively improve the joint strength by refining the IMC layer.

     

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