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镀钨金刚石含量对镍基感应复合涂层界面组织与耐磨性能影响

The effect of tungsten-coated diamond content on the interface microstructure and wear resistance of nickel-based induction composite coatings

  • 摘要: 为了研究镀钨金刚石增强镍基复合涂层的界面微观组织和耐磨性能,以镀钨金刚石颗粒和镍基钎料为涂层材料,采用感应钎焊工艺在H13钢表面制备镀钨金刚石/镍基复合涂层,借助扫描电镜、能谱仪、磨粒磨损试验机、超景深显微镜. 结果表明,镀钨金刚石含量对涂层与钢基体的界面结合影响较小,界面处未出现裂纹和孔洞;镀钨金刚石表面的镀钨层发生了溶解扩散,钎焊后的镀钨金刚石表面分布着大量的C-Cr、Ni-W化合物;涂层的耐磨性能随镀钨金刚石含量的增加呈先升后降趋势,当镀钨金刚石质量分数为10%时,涂层耐磨性能最优,磨损量为0.25g,约为H13钢磨损失重的1/11.

     

    Abstract: Diamond is the hardest material in nature, with excellent wear resistance. Metallizing the surface of diamond can enhance the bonding strength between the diamond and the brazing alloy. In this study, W-coated diamond particles and nickel-based brazing filler materials were used as coating materials, and an induction brazing process was employed to prepare a W-coated diamond/nickel-based brazing filler composite coating on the surface of H13 steel. The microstructure of the coating interface and its wear resistance were studied using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), abrasive wear testing, and super-depth microscopy. The results show that the content of W-coated diamond has a minimal impact on the interface bonding between the coating and the steel substrate, with no cracks or holes observed at the interface. The W layer on the surface of the W-coated diamond undergoes dissolution and diffusion, with a large amount of C-Cr and Ni-W compounds distributed on the surface of the W-coated diamond after brazing. The wear resistance of the coating increases and then decreases with the increase in W-coated diamond content. When the W-coated diamond content reaches 10 wt.%, the coating exhibits the best wear resistance, with a wear loss of 0.25 g, approximately 1/11 of the wear loss of H13 steel.

     

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