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GH3128/GH3536镍基高温合金T形搭接接头激光焊特性

Laser welding characteristics of T-type lap joints for GH3128/GH3536 nickel-based superalloys

  • 摘要: 针对GH3128/GH3536镍基高温合金,开展T形搭接接头激光焊成形质量与微观组织和性能研究. 系统分析了激光功率、焊接速度、离焦量对焊缝表面成形、内部气孔缺陷以及焊缝尺寸的影响规律,最终获得了大深宽比、无气孔缺陷的高质量接头,其优化工艺窗口如下:激光功率2 400 ~ 2 800 W,离焦量 + 10 mm,焊接速度2.4 ~ 3.0 m/min. EBSD分析显示,GH3128母材晶粒尺寸为17.28 µm,焊缝晶粒尺寸为31.25 µm,GH3536母材晶粒尺寸为22.52 µm,焊缝晶粒尺寸为27.71 µm,细晶区晶粒尺寸为14.55 µm. 极图分析表明,两侧焊缝具有不同织构特征,GH3128侧100和111晶面呈现明显的择优取向,而GH3536侧织构分布相对分散. KAM分析显示焊缝区KAM值高于母材区,表明焊缝中存在更高的局部应变,其中GH3536焊缝区应变分布更加集中且不均匀. EDS结果分析表明,在GH3536一侧焊缝熔合线附近Fe元素出现明显偏析,含量降低约14%,其焊缝的硬度分布从母材向焊缝中心逐渐升高,显著差异于GH3128一侧焊缝硬度.

     

    Abstract: For GH3128/GH3536 nickel-based superalloys, a study was conducted on the formation quality, microstructure, and properties of laser-welded T-type lap joints. The effects of laser power, welding speed, and defocusing amount on weld surface formation, internal porosity defects, and weld dimensions were systematically analyzed. Ultimately, high-quality joints with a large depth-to-width ratio and no porosity defects were obtained, with the optimized process window as follows: laser power of 2 400 ~ 2 800 W, defocusing amount of + 10 mm, and welding speed of 2.43.0 m/min. EBSD analysis shows that the grain size of the GH3128 base metal is 17.28 µm, and that of its weld zone is 31.25 µm; the grain size of the GH3536 base metal is 22.52 µm, and that of its weld zone is 27.71 µm, with a grain size of 14.55 µm in the fine-grain region. Pole figure analysis indicates that the welds on both sides have different texture characteristics. The 100 and 111 crystal planes on the GH3128 side exhibit obvious preferred orientation, while the texture distribution on the GH3536 side is relatively dispersed. KAM analysis shows that the KAM value in the weld zone is higher than that in the base metal zone, indicating a higher local strain in the weld. Moreover, the strain distribution in the GH3536 weld zone is more concentrated and uneven. EDS result analysis indicates that obvious segregation of Fe element appears near the fusion line on the GH3536 side, with its content decreasing by approximately 14%. The hardness distribution of this weld gradually increases from the base metal to the weld center, which is significantly different from the weld hardness on the GH3128 side.

     

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