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SiCp/2009Al MMCs 预置间隙激光填丝焊接头组织和性能

Microstructure and properties of SiCp/2009Al MMCs laser filler wire-welded joints with preset gap

  • 摘要: 采用摆动激光填丝焊工艺实现了1.3 mm预置间隙的SiCp/2009 Al MMCs的对接焊,研究了送丝速度对焊缝成形的影响规律,并详细分析了最佳填丝量下焊接接头的显微组织特征、力学性能及断裂特征. 结果表明,在其余焊接工艺参数恒定不变时,合适的送丝速度可实现对预留间隙的有效填充,过低或过高的送丝速度都会导致焊缝成形变差,焊接接头微观组织存在不均匀性. 与母材相比,热影响区受焊接热循环的影响导致Al2Cu尺寸变小,但数量增加,而焊缝仅存在少量SiC和Al2Cu颗粒. 由于母材稀释率减少,且激光能量更多用于熔化ER5356焊丝,降低了SiC的溶解程度,有效抑制了Al4C3的形成. 拉伸测试结果表明,焊接接头抗拉强度达到母材的68.9%,试样沿熔合线附近发生脆性断裂,断裂的主要原因是类孔洞缺陷的形成降低了该位置的有效承载面积.

     

    Abstract: Butt welding of SiCp/2009 Al MMCs with a 1.3 mm preset gap was achieved by the oscillating laser filler wire welding process. The influence of wire feeding speed on weld formation was investigated, and the microstructure characteristics, mechanical properties, and fracture characteristics of welded joints under the optimal wire filling amount were systematically analyzed. Results indicate that when other welding process parameters are constant, an appropriate wire feeding speed can effectively fill the preset gap. Wire feeding speeds that are too low or too high lead to poor weld formation, and the microstructure of the welded joints exhibits heterogeneity. Compared with the base metal, the size of Al2Cu in the heat-affected zone decreases, but its quantity increases due to the influence of the welding thermal cycle, while only a small amount of SiC and Al2Cu particles exist in the weld seam. Because the dilution rate of the base metal decreases, and more laser energy is used to melt the ER5356 filler wire, the dissolution degree of SiC is reduced, which effectively inhibits the formation of Al4C3. Tensile test results show that the tensile strength of the welded joints reaches 68.9% of that of the base metal, and brittle fracture occurs near the fusion line of the specimen. The main reason for the fracture is that the formation of void-like defects reduces the effective load-bearing area at this location.

     

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