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SiCp/2009Al MMCs 预置间隙激光填丝焊接接头组织及性能

Microstructure and properties of SiCp/2009 Al MMCs welded joint of laser filler wire welding with preset gap

  • 摘要: 采用摆动激光填丝焊接工艺方法实现了1.3 mm预置间隙的SiCp/2009 Al MMCs的对接焊接,研究了送丝速度对焊缝成型的影响规律,并详细分析了最佳填丝量下焊接接头的显微组织特征、力学性能及断裂特征.结果表明在其余焊接工艺参数恒定不变时,合适的送丝速度可实现对预留间隙的有效填充,过低或过高的送丝速度都会导致焊缝成型变差.焊接接头微观组织存在不均匀性.与母材相比,热影响区受焊接热循环的影响导致Al2Cu尺寸变小,但数量增加,而焊缝仅存在少量SiC和Al2Cu颗粒.由于母材稀释率减少且激光能量更多用于熔化ER5356焊丝,降低了SiC的溶解程度,有效抑制了Al4C3的形成.拉伸测试结果显示焊接接头抗拉强度达到母材的68.9%,试样沿熔合线附近发生脆性断裂,断裂的主要原因是类孔洞缺陷的形成降低了该位置的有效承载面积.

     

    Abstract: The oscillating laser wire filling welding process was employed to achieve butt welding of SiCp/2009 Al MMCs with a 1.3 mm preset gap. The influence of wire feeding speed on weld formation was investigated, and the microstructural evolution, mechanical properties, and fracture characteristics of welded joints under optimal wire filling conditions were systematically analyzed. Results indicate that with other welding parameters held constant, appropriate wire feeding speed enables effective filling of the preset gap, while insufficient or excessive speeds both lead to deteriorated weld formation. The microstructure of welded joints exhibited heterogeneity. Compared with the base material, the heat affected zone showed reduced Al2Cu particle size but increased quantity due to thermal cycling effects, while only limited SiC and Al2Cu particles remained in the weld zone. The decreased base material dilution rate and enhanced laser energy utilization for melting ER5356 filler wire collectively reduced SiC dissolution, effectively inhibiting Al4C3 formation. Tensile tests revealed that the joint strength reached 68.9% of the base material, with brittle fractures occurring near the fusion line. The primary failure mechanism was attributed to defects resembling void that reduced effective load-bearing cross-sectional areas at these locations.

     

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