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基于微波线扫描和分层识别的PE管热熔接头 缺陷检测

Defect detection for fusion joints of PE pipes based on microwave line-scan and hierarchical recognition

  • 摘要: 针对传统无损检测技术在聚乙烯(polyethylene,PE)管热熔接头缺陷识别中效率低、过度依赖成像等问题,提出一种融合微波线扫描数据与分层识别机器学习架构的智能检测方法. 通过自研微波检测装置采集管道接头S11反射系数,提取信号时域、频域与时频域多维特征,并采用MI-RFECV算法动态筛选关键特征,构建分层分类模型,以识别不同类型缺陷;模型性能在独立测试集上进行验证,并与微波成像及拉伸试验结果对比. 结果表明,智能检测方法在缺陷识别中表现优异,准确率A为98.6%、召回率R为98.8%、F1分数为98.2%,在各类缺陷检测中均具备良好泛化能力. 智能检测方法有效提升了PE管接头缺陷检测的智能化水平,减少对成像和人工判断的依赖,为实现PE管道系统的自动质量评估与运行安全保障提供了新思路.

     

    Abstract: To address the problems of low efficiency and excessive reliance on imaging in traditional non-destructive testing technologies for defect recognition of polyethylene (PE) pipe fusion joints, an intelligent detection method integrating microwave line-scan data and a hierarchical recognition machine learning architecture was proposed. The S11 reflection coefficients of the pipe joints were acquired through a custom-built microwave detection device, and the multi-dimensional features of the signals in the time domain, frequency domain, and time-frequency domain were extracted. The MI-RFECV algorithm was adopted to dynamically select the key features, and a hierarchical classification model was constructed to identify different types of defects. The performance of the model was validated on an independent test set and compared with the results of microwave imaging and tensile tests. The results indicate that the method exhibits excellent performance in defect recognition, with an accuracy A of 98.6%, a recall R of 98.8%, and an F1-score of 98.2%, and it possesses good generalization ability in the detection of various defects. This research effectively improves the intelligence level of defect detection for PE pipe joints, reduces the reliance on imaging and manual judgment, and provides a new idea for the automatic quality assessment and operational safety assurance of PE pipeline systems.

     

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