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硬钎焊接头服役性能研究进展

Research progress on service performance of brazed joints

  • 摘要: 在航空航天、交通运输以及能源化工等前沿领域,硬钎焊接头因其优异的冶金结合性能、良好的气密性以及对复杂异种材料和特殊结构的适应能力,而被广泛应用于关键部件的制造与装配过程中. 与常规焊接方式相比,硬钎焊不仅能够在较低温度下实现牢固连接,还能有效降低母材损伤,因而在复杂工程装备中具有不可替代的优势. 然而,这些钎焊接头往往需要在高温、高压、强辐照或腐蚀性介质等极端环境下长期稳定服役,对其热稳定性、力学强度、界面可靠性以及整体服役寿命提出了更加苛刻的要求. 在系统梳理相关研究进展的基础上,对钎焊接头在复杂工况下可能出现的多种失效行为进行了归纳与深入分析,包括蠕变断裂、界面脆化、腐蚀损伤及辐照效应等,并结合现有技术的局限性提出了未来的发展方向. 为高可靠性钎焊接头的设计、先进制造工艺优化及寿命预测模型的建立提供理论依据与技术参考,从而推动其在关键工程领域的更广泛应用.

     

    Abstract: In frontier fields such as aerospace, transportation, energy, and chemical engineering, brazed joints are widely used in the fabrication and assembly of critical components due to their excellent metallurgical bonding performance, good hermeticity, and adaptability to complex dissimilar materials and special structures. Compared with conventional welding methods, brazing can not only achieve firm bonding at relatively lower temperatures but also effectively reduce damage to base material, thus possessing irreplaceable advantages in complex engineering equipment. However, these brazed joints are often required to serve stably for a long time under extreme environments such as high temperature, high pressure, intense irradiation, or corrosive media. Such environments impose increasingly stringent requirements on their thermal stability, mechanical strength, interfacial reliability, and overall service life. On the basis of systematically sorting out relevant research progress, various potential failure behaviors of brazed joints under complex operating conditions were summarized and analyzed, including creep fracture, interfacial embrittlement, corrosion damage, and irradiation effects, and combined with the limitations of existing technologies, future development directions were proposed, providing a theoretical basis and technical reference for the design of brazed joints with high reliability, the optimization of advanced manufacturing processes, and the establishment of service life prediction models, thereby promoting their wider application in key engineering fields.

     

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