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超声辅助接触反应钎焊AZ31B/Zn/AZ31B接头组织与性能

Research on microstructure and mechanical properties of ultrasonic-assisted contact reactive brazed AZ31B/Zn/AZ31B joints

  • 摘要: 采用超声辅助接触反应钎焊连接技术,以Zn为中间层成功实现了AZ31B镁合金的连接,分析了超声振动时间对接头微观组织和力学性能的影响. 结果表明,超声处理时间3 s的接头组织由扩散区、共析组织和Mg-Zn金属间化合物组成;随着超声处理时间增加,Mg-Zn金属间化合物的形状由长条状逐渐向颗粒状转变,数量逐渐减少;随着超声作用时间的延长,焊缝宽度先增大后减小,接头强度提高;超声处理时间9 s的接头强度最高为57.5 MPa. 断口分析表明,钎焊接头的断裂形式为混合断裂,随着超声时间的增大,接头的断裂位置逐渐由Mg-Zn金属间化合物向α-Mg + MgZn共析组织处转移.

     

    Abstract: AZ31B magnesium alloy was successfully joined via ultrasonic-assisted contact reactive brazing, with Zn serving as the interlayer. The effect of ultrasonic vibration duration on the microstructure and mechanical properties of the joints was studied. The microstructure of the joint subjected to 3 s of ultrasonic treatment consists of a diffusion zone, an eutectoid structure, and Mg-Zn intermetallic compounds. With the extension of ultrasonic treatment duration, the morphology of Mg-Zn intermetallic compounds gradually transforms from long strips to a granular form, and their quantity decreases gradually. With the extension of ultrasonic treatment duration, the weld width increases first and then decreases, and the joint strength increases. The joint subjected to 9 s of ultrasonic treatment achieves the maximum strength of 57.5 MPa. Fracture analysis shows that the fracture mode of the brazed joints is mixed fracture. With the increase of ultrasonic treatment duration, the fracture location of the joints gradually shifts from the Mg-Zn intermetallic compounds to the α-Mg + MgZn eutectoid structure.

     

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