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0Cr13Ni5Mo不锈钢窄间隙激光-TIG复合焊工艺与力学性能

Narrow-gap laser-TIG hybrid welding process and mechanical properties of 0Cr13Ni5Mo stainless steel

  • 摘要: 为解决冲击式水轮机转轮传统弧焊工艺焊缝金属冲击韧性不足、焊接效率低的的问题,提出了一种窄间隙激光-TIG复合焊工艺方法,通过单因素控制变量法研究工艺参数对窄间隙坡口焊缝成形质量的影响,并对微观组织与力学性能进行分析. 结果表明,当激光功率3 000 W、焊接电流320 A、焊接速度0.2 m/min、送丝速度5 m/min、摆动角度10°和熔敷效率2.7 kg/h,焊缝成形良好无缺陷;采用此优化焊接工艺参数,在50 mm厚的超级马氏体不锈钢模拟件上实现了高质量焊接;焊缝不同区域因热循环差异呈现不同的组织特征,其中中部区域经多次热循环和回火作用形成均匀细小等轴晶粒组织;焊缝显微硬度在303 ~ 320 HV10之间波动;屈服强度达到937 MPa ± 58 MPa,同时具有良好的塑性;焊缝整体冲击韧性优异,在0 ℃下冲击吸收能量为303 J ± 21 J. 综上所述,窄间隙激光-TIG复合焊技术能够显著提升转轮的焊接质量与效率,为大型转轮的焊接作业提供了新的技术路径与实践指导.

     

    Abstract: To address the issues of insufficient impact toughness of the weld metal and low welding efficiency of the traditional arc welding in Pelton turbine runners, a narrow-gap laser-TIG hybrid welding process was proposed in this paper. The influence of process parameters on the weld formation quality in narrow-gap grooves was investigated through a single-factor controlled variable method, and the microstructure and mechanical properties were analyzed. The results indicate that the weld exhibits good formation without defects when the laser power is 3000 W; the welding current is 320 A; the welding speed is 0.2 m/min; the wire feeding speed is 5 m/min; the oscillation angle is 10°, and the deposition efficiency is 2.7 kg/h. By using these optimized welding process parameters, high-quality welding is achieved on a 50 mm-thick super martensitic stainless steel mock-up. Different regions of the weld exhibit distinct microstructural characteristics due to the variations in thermal cycles, and the middle region forms a uniform and fine equiaxed grain structure after experiencing multiple thermal cycles and tempering effects. The microhardness of the weld fluctuates in the range of 303 ~ 320 HV10; the yield strength reaches 937 MPa ± 58 MPa, while retaining good plasticity. The overall impact toughness of the weld is excellent, and the impact absorbed energy at 0 ℃ is 303 J ± 21 J. In summary, the narrow-gap laser-TIG hybrid welding technology can significantly improve the welding quality and efficiency of the runner, providing a new technical path and practical guidance for the welding operations of large-scale runners.

     

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