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焊接工艺参数对2195铝锂合金焊接接头组织及力学性能的影响

Influence of welding process parameters on microstructure and mechanical properties of 2195 aluminum-lithium alloy welded joints

  • 摘要: 为了实现火箭贮箱的轻量化发展,铝锂合金代替常规铝合金成为未来航天制造的必然趋势. 采用6 mm厚2195铝锂合金进行熔化焊工艺试验,研究保护拖罩、保护气体种类及焊接电流对接头拉伸性能的影响规律. 结果表明,施加保护拖罩并通氩气时的打底焊焊缝宏观成形良好、无明显的氧化现象. 在此基础上进行盖面焊,当采用手工氩弧焊盖面时,接头平均抗拉强度可达342 MPa,断后伸长率为4.1%,接头系数可达61.1%. 在氩气中增加一定量的氦气或降低焊接电流均不能提高接头强度. 对焊接接头的断裂机制进行分析,部分熔化区产生的液化晶界是影响接头强度和韧性的关键. 研究结果为新一代火箭贮箱用铝锂合金的焊接应用提供数据支撑和理论指导.

     

    Abstract: To achieve lightweight rocket tanks, replacing conventional aluminum alloys with aluminum-lithium alloys has become an inevitable trend in future aerospace manufacturing. Fusion welding process tests of 6 mm-thick 2195 aluminum-lithium alloy were conducted to study the influence of the trailing shield, types of shielding gas, and welding current on the tensile properties of the joints. The results indicate that the root weld has a good macroscopic appearance and no obvious oxidation when the trailing shield supplied with argon gas is applied. Based on this, when manual argon-arc cap welding is applied, the average tensile strength of the joints reaches 342 MPa, with an elongation after fracture of 4.1% and a joint efficiency of 61.1%. Adding a certain amount of helium to argon or reducing the welding current cannot improve the joint strength. The fracture mechanism of the welded joints is analyzed. It indicates that the liquefied grain boundaries generated in the partially melted zone are the key factors affecting the strength and toughness of the joints. The research results provide data support and theoretical guidance for the welding applications of aluminum-lithium alloys in new-generation rocket tanks.

     

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