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Cf/C复合材料与哈氏230合金热适配钎焊及接头热力协同强化

Thermally adaptive brazing of Cf/C composites and Haynes 230 alloy and thermo-mechanical synergistic strengthening of joints

  • 摘要: Cu-Ti钎料体系可在600 ~ 900 ℃服役温度下维持Cf/C复合材料与Haynes 230合金间的稳定热传导,现有的Cu-Ti钎料体系制备的Cf/C-Haynes 230接头仍存在传热效率不足和力学性能薄弱等问题. 为了进一步提高Cf/C-Haynes 230接头的导热性能和服役强度,提出在钎料中引入高导热和低热膨胀系数的Mo-Cu合金中间层,构建梯度化热传导通道和高效传热通道,通过Cu/Mo-Cu/Ti类三明治结构设计实现热应力调控与热传输路径优化的双重目标. 结果表明,优化后的Cf/C-Haynes 230接头在600 ~ 900 ℃区间热导率达33.1 ~ 37.2 W/(m·K),相较于无中间层体系提高了6%左右. 通过缓解界面残余应力,室温下接头强度从21 MPa提高到25.4 MPa. Mo-Cu中间层通过协同优化热−力性能,为热核聚变堆热管理极端环境组件提供了可靠连接方案.

     

    Abstract: The Cu-Ti brazing filler metal system can maintain stable heat transfer between Cf/C composites and Haynes 230 alloy at the service temperature range of 600–900 ℃. However, the existing Cf/C-Haynes 230 brazed joints fabricated using the Cu-Ti brazing filler metal system still have the problems of insufficient heat transfer efficiency and weak mechanical properties. To further improve the thermal conductivity and service strength of Cf/C-Haynes 230 joints, a Mo-Cu alloy interlayer with high thermal conductivity and low thermal expansion coefficient was introduced into the brazing filler metal, constructing gradient thermal conduction channels and efficient heat transfer pathways. Through the sandwich-like Cu/Mo-Cu/Ti structural design, the dual goals of thermal stress regulation and heat transfer pathway optimization were achieved. The optimized Cf/C-Haynes 230 brazed joint exhibited a thermal conductivity of 33.1–37.2 W/(m·K) in the range of 600–900 ℃, which was an approximately 6% increase compared with the interlayer-free system. By alleviating interfacial residual stresses, the room-temperature shear strength of the joints increased from 21 MPa to 25.4 MPa. The Mo-Cu interlayer, by synergistically optimizing thermo-mechanical properties, provided a reliable joining solution for extreme-environment components in the thermal management system of thermonuclear fusion reactors.

     

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