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钛合金窄间隙激光-电弧复合焊接 熔滴过渡行为及气孔缺陷研究

Study on droplet transfer behaviors and porosity defects in narrow-gap laser-arc hybrid welding of titanium alloy

  • 摘要: 窄间隙激光-电弧复合焊中,熔滴过渡行为通过影响熔池扰动与匙孔稳定性,间接影响气孔缺陷的形成.为揭示不同工艺条件下熔滴过渡与气孔率的对应关系,对比分析了激光功率 送丝速度和焊接速度变化时的熔滴过渡特征与焊缝气孔分布.结果表明,熔滴过渡模式与气孔率存在显著关联.在激光功率为3.2 kW、焊接速度为0.96 m/min和送丝速度为9 m/min的参数组合下,气孔率最低约为0.34%.当激光功率增加到4.2 kW时,熔滴过渡转变为短路过渡模式,焊接过程波动增强并伴随气孔率显著上升.送丝速度对气孔率的影响呈先降低后升高的趋势,送丝速度较低时电弧挺度不足,送丝速度较高时熔滴冲击增强并加剧熔池扰动.焊接速度偏离适中范围会引发电弧偏转,导致熔滴偏移滴落并改变局部熔池流动,从而使气孔率升高.

     

    Abstract: In narrow gap laser–arc hybrid welding, droplet transfer behavior indirectly affects the formation of porosity defects by influencing molten pool disturbance and keyhole stability. To reveal the correspondence between droplet transfer and porosity under different process conditions, a comparative analysis was conducted on droplet transfer characteristics and weld porosity distribution with variations in laser power, wire feeding speed, and welding speed. The results show that the droplet transfer mode has a significant correlation with porosity. Under the parameter combination of a laser power of 3.2 kW, a welding speed of 0.96 m/min, and a wire feeding speed of 9 m/min, the porosity reaches the minimum value of approximately 0.34%.When the laser power increases to 4.2 kW, the droplet transfer transforms into a short-circuiting transfer mode, the welding process fluctuations increase, and the porosity significantly rises. The effect of wire feeding speed on porosity shows a trend of first decreasing and then increasing; at a lower wire feeding speed, the arc stiffness is insufficient, whereas at a higher wire feeding speed, droplet impact is enhanced and molten pool disturbance is intensified. When the welding speed deviates from an appropriate range, arc deflection is induced, causing droplets to fall with an offset and altering local molten pool flow, thereby increasing the porosity.

     

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