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超音频脉冲电流对高氮钢增材显微组织与力学性能的影响

Effect of ultrasonic frequency pulsed current on microstructure and mechanical properties of high-nitrogen steel additive manufacturing components

  • 摘要: 为改善高氮钢(high-nitrogen steel,HNS)电弧增材过程中出现的力学性能降低、氮逸出等问题,在超音频脉冲熔化极气体保护(ultrasonic frequency pulsed gas metal arc,UFP-GMA)及脉冲熔化极气体保护(pulse gas metal arc,P-GMA)工艺下进行高氮钢增材试验,分析超音频脉冲电流对高氮钢增材显微组织及力学性能的影响.研究结果表明,两种工艺方法下高氮钢增材件组织均为树枝晶铁素体及奥氏体基体组成,由于散热方向及温度梯度变化使铁素体组织由长树枝晶变为短树枝晶,生长方向也呈现多向性,叠加超音频脉冲电流后能产生高频振动效应,破碎枝晶,细化晶粒,使界面处树枝晶变为等轴晶;相比于常规脉冲GMA增材工艺,叠加超音频脉冲电流之后力学性能均有所提高,搭接方向抗拉强度为987.1 MPa,提高了7.1%,增材方向抗拉强度为970.6 MPa,提高了6.2%,显微硬度为350.3 HV,两种工艺下断裂模式都呈典型的韧性断裂特征,在韧窝中有第二相析出,为Cr-Mn-Fe氧化物,使Mn元素析出,力学性能下降.

     

    Abstract: To improve issues such as mechanical property degradation and nitrogen escape during arc additive manufacturing of high-nitrogen steel (HNS), additive manufacturing experiments of HNS were conducted under ultrasonic frequency pulsed gas metal arc (UFP-GMA) and pulse gas metal arc (P-GMA) processes, and the effect of ultrasonic frequency pulsed current on the microstructure and mechanical properties of HNS additive manufacturing components was analyzed. The research results indicate that the microstructures of the HNS additive manufacturing components under both processes are composed of dendritic ferrite and an austenite matrix. Due to variations in heat dissipation direction and temperature gradient, the ferrite microstructure transforms from long dendrites to short dendrites, and the growth direction exhibits multidirectionality. The superimposed ultrasonic frequency pulsed current can generate a high-frequency vibration effect, fragment dendrites, refine grains, and transform the dendritic crystals at the interface into equiaxed grains. Compared with the conventional pulsed GMA additive manufacturing process, the mechanical properties are improved after superimposing the ultrasonic frequency pulsed current; the tensile strength in the lap direction is 987.1 MPa, which is increased by 7.1%; the tensile strength in the deposition direction is 970.6 MPa, which is increased by 6.2%; the microhardness is 350.3 HV. The fracture modes under both processes exhibit typical ductile fracture characteristics. A second phase, which is a Cr-Mn-Fe oxide, precipitates in the dimples, causing the precipitation of Mn element and a decrease in mechanical properties.

     

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