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异种金属激光焊接元素偏析行为数值模拟研究

Study on numerical simulation of element segregation behavior in laser welding of dissimilar metals

  • 摘要: 为探究耐热钢与镍基合金激光焊接中异种溶质共熔池流动的相互作用,考虑熔池流动模式及异种材料热物性差异对元素宏观偏析的共同影响,构建了多相流耦合焊接模型,研究了不同焊接速度下熔池中富 Fe 与富 Ni 熔融金属的流动混合及富 Fe 偏析形成过程,并经过与试验对比,验证了模型合理性. 研究发现,在熔池上部,富 Fe 熔融金属在反冲力及马兰戈尼力作用下流向熔池后方,一部分与富 Ni 熔融金属相遇后向前回流,在熔池中部熔合线附近形成条带状偏析;一部分随马兰戈尼对流进入熔池,在熔池上部以涡流的形式混合. 焊接速度为 2.0 m/min 时,由于凝固速度快,没有混合均匀,形成大面积块状、涡状偏析,偏析最严重处 Fe 元素质量分数达 80. 29%. 焊接速度降低至 1.2 m/min时,熔池热输入增加,凝固减缓,富 Fe 偏析区域面积减小,偏析程度减弱,偏析最严重处 Fe 元素质量百分数降至 63. 85%.

     

    Abstract: To investigate the interaction of heterogeneous solutes in the common molten pool flow during laser welding of heat-resistant steel and nickel-based alloy, a multiphase flow coupled welding model was established considering the combined induction of molten pool flow patterns and thermal physical property differences of dissimilar materials on element macro-segregation. The flow mixing of Fe-rich and Ni-rich molten metals and the formation process of Fe-rich segregation in the molten pool under different welding speeds were studied, and the rationality of the model was verified through comparison with experiments. The results indicate that in the upper part of the molten pool, the Fe-rich molten metal flows to the rear of the molten pool under the action of recoil force and Marangoni force. A portion of it flows forward after encountering the Ni-rich molten metal, forming band-like segregation near the fusion line in the middle of the molten pool; another portion enters the molten pool with Marangoni convection and mixes in the form of a vortex in the upper part of the molten pool. When the welding speed is 2.0 m/min, due to the fast solidification speed, the mixture is not uniform, forming a large area of block-like and vortex-like segregation, and the mass fraction of Fe element at the most severe segregation location reaches 80.29%. When the welding speed decreases to 1.2 m/min, the heat input of the molten pool increases, the solidification slows down; the area of the Fe-rich segregation region decreases; the segregation degree weakens, and the mass fraction of Fe element at the most severe segregation location decreases to 63.85%.

     

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