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异种金属激光焊接元素偏析行为数值模拟研究

Numerical Simulation on Element Segregation Behavior in Laser Welding of Dissimilar Metals

  • 摘要: 为探究耐热钢与镍基合金激光焊接中异种溶质共熔池流动的相互作用,考虑熔池流动模式及异种材料热物性差异对元素宏观偏析的联合诱导,构建了多相流耦合焊接模型,研究了不同焊接速度下熔池中富 Fe 与富 Ni 熔融金属的流动混合及富 Fe 偏析形成过程,并经过与实验对比,验证了模型合理性. 研究发现,在熔池上部,富 Fe 熔融金属在反冲力及马兰戈尼力作用下流向熔池后方,一部分与富 Ni 熔融金属相遇后向前回流,在熔池中部熔合线附近形成条带状偏析;一部分随马兰戈尼对流进入熔池,在熔池上部以涡流的形式混合. 焊接速度为 2.0 m/min 时,由于凝固速度快,没有混合均匀,形成大面积块状、涡状偏析,偏析最严重处 Fe 元素质量分数达 80. 29%. 焊接速度降低至 1.2 m/min时,熔池热输入增加,凝固减缓,富 Fe 偏析区域面积减小,偏析程度减弱,偏析最严重处 Fe 元素质量百分数降至 63. 85%.

     

    Abstract: To investigate the interaction of heterogeneous solute in molten pool flow during the laser welding of heat-resistant steel and nickel-based alloys, a multiphase flow coupled welding model was developed, taking into account the combined influence of melt pool flow patterns and thermal property differences of dissimilar materials on elemental macro-segregation. The model's validity was confirmed through experimental comparison. The study examined the flow mixing of Fe-rich and Ni-rich molten metals and the formation process of Fe-rich segregation in the melt pool with varying welding speed. It was observed that in the upper part of the melt pool, Fe-rich molten metal from the heat-resistant steel side flowed backward under the action of recoil force and Marangoni force, encountering Ni-rich molten metal in rear part, and complex flow behaviors emerge, primarily characterized by forward flow and internal circulation within the pool.On the cross-section, Fe-rich molten metal entered the melt pool with Marangoni convection, partially forming banded segregation near the fusion line in the middle of the melt pool.Another portion mixed in the upper part of the melt pool in the form of vortices. At a welding speed of 2.0 m/min, incomplete mixing resulted in large areas of blocky and vortex segregation, with the highest Fe content reaching 80.29%. When the welding speed was reduced to 1.2 m/min, the increased heat input and slower solidification led to a reduction in the area of Fe-rich segregation with the highest Fe content decreasing to 63.85%.

     

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