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电渣焊焊缝及其热影响区材料延性断裂性能研究

Study on Ductile Fracture of Electroslag Welding and its Heat Affected Zones

  • 摘要: 电渣焊热输入大,可能造成焊缝和热影响区材料硬化,同时,电渣焊焊缝处于不可接触状态,焊接质量难于控制.文中设计、制作了Q355B钢材电渣焊焊接接头,通过金相组织分析发现电渣焊的熔合线和热影响区宽度均较大,焊缝金属中存在明显的焊接缺陷.进行了电渣焊焊缝金属和热影响区材料单调拉伸试验,确定了材料的力学性能和本构关系.制作了电渣焊焊缝金属和热影响区材料缺口圆棒试件,进行单调拉伸试验,结合对试验的有限元模拟,标定了材料的孔洞扩张模型参数,并对电渣焊焊缝和热影响区材料抵抗延性断裂的能力进行了评价.

     

    Abstract: Electroslag welding involves high heat input, which may cause hardening of the weld metal (WM) and heat-affected zone (HAZ). Additionally, the electroslag weld is inaccessible, making it difficult for quality control. In this paper, electroslag welded joints made of Q355B steel were designed and fabricated. Metallographic analysis revealed that the electroslag welding has wide fusion lines and HAZs. Welding defects were found in the electroslag weld. Tensile tests were conducted on smooth round bar specimens of the WM and HAZs of the electroslag welding. Mechanical properties and constitutive relationships of the materials were obtained. Notched round bar specimens were fabricated for the WM and HAZs of the electroslag welding and tested under monotonic tension. Parameters of the void growth model were calibrated for the materials based on test results and finite element simulations of the tests. The resistance of the WM and HAZs of the electroslag welding to ductile fracture was evaluated.

     

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