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电渣焊焊缝及其热影响区材料延性断裂性能研究

Study on Ductile Fracture of Electroslag Welding and its Heat Affected Zones

  • 摘要: 电渣焊热输入大,可能造成焊缝和热影响区材料硬化,同时,电渣焊焊缝处于不可接触状态,焊接质量难于控制.文中设计、制备了Q355B钢材电渣焊焊接接头,通过金相组织分析发现电渣焊的熔合线和热影响区宽度均较大,焊缝金属中存在明显的焊接缺陷.进行了电渣焊焊缝金属和热影响区材料单调拉伸试验,确定了材料的力学性能和本构关系.制备了电渣焊焊缝金属和热影响区材料缺口圆棒试件,进行单调拉伸试验,结合对试验的有限元模拟,标定了材料的孔洞扩张模型参数,并对电渣焊焊缝和热影响区材料抵抗延性断裂的能力进行了评价.

     

    Abstract: Electroslag welding involves high heat input, which may cause material hardening in the weld and heat-affected zone. At the same time, the electroslag weld is in an inaccessible state, making the welding quality difficult to control. Electroslag welded joints of Q355B steel were designed and fabricated. Through metallographic analysis, it is found that the fusion line and heat-affected zone of electroslag welding have large widths, and obvious welding defects exist in the weld metal. Monotonic tensile tests on the weld metal and heat-affected zone materials of electroslag welding were conducted, and the mechanical properties and constitutive relationships of the materials were determined. Notched round bar specimens for the weld metal and heat-affected zone materials of electroslag welding were fabricated, and monotonic tensile tests were conducted. Combined with finite element simulation of the tests, the parameters of the void growth model for the materials were calibrated, and the ability of the weld and heat-affected zone materials of electroslag welding to resist ductile fracture was evaluated.

     

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