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Inconel 625合金金属基复合涂层研究综述

A review on Inconel 625 Alloy Metal Matrix Composite Coatings

  • 摘要: Inconel 625合金的高温性能、耐腐蚀性能优异,经常作为抗氧化、耐腐蚀、耐磨损的防护涂层材料,但Inconel 625合金较低的硬度限制了其耐磨防护能力. 为了提高涂层的耐磨性,通常在Inconel 625合金基体中加入一定量的硬质陶瓷增强颗粒,形成金属基复合材料涂层. 文中综述了Inconel 625合金复合涂层的研究现状,梳理了不同的复合涂层制备方法及不同增强颗粒种类制备出的涂层的特点,总结了复合涂层耐磨性增强的影响因素和作用规律,分析了涂层中增强颗粒的分解和聚集问题及相应的解决措施. 分析表明,激光熔覆是制备Inconel 625 合金复合涂层最常用的工艺;最常用的增强相是WC和TiC;影响复合涂层耐磨性的最重要因素是增强颗粒的含量;工艺参数、增强颗粒的种类、尺寸、形状会影响增强颗粒的分解;添加碳纳米管可以有效限制增强颗粒聚集.

     

    Abstract: Inconel 625 alloy exhibits excellent high-temperature performance and corrosion resistance, and is frequently employed as a protective coating material for oxidation resistance, corrosion resistance, and wear resistance. However, the relatively low hardness of Inconel 625 alloy limits its wear protection capability. To enhance the wear resistance, a certain amount of hard ceramic reinforcing particles is typically incorporated into the Inconel 625 alloy matrix to form metal matrix composite coatings. The current research status of Inconel 625 alloy composite coatings is reviewed in this paper. The characteristics of composite coatings deposited with different processes and with various reinforcing particles is summarized, the influencing factors and mechanisms of wear resistance enhancement in composite coatings are discussed, and the decomposition and agglomeration issues of reinforcement particles in coatings along with corresponding solutions are analyzed. The analysis indicates that laser cladding is the most commonly used process for Inconel 625 alloy composite coatings deposition. WC and TiC are the most frequently utilized reinforcing particles. The content of reinforcing particles is the most critical factor affecting the wear resistance of composite coatings. Process parameters, as well as the type, size, and shape of reinforcing particles, influence particle decomposition. The addition of carbon nanotubes can effectively restrict the agglomeration of reinforcing particles.

     

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